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Corrosion inhibition, adsorption and thermodynamic properties of poly(vinyl alcohol-cysteine) in molar HCl
⁎Corresponding author. Address: Avinshilingam Institute for Home Science and Higher Education for Women, Coimbatore, Tamil Nadu 641043, India. Tel.: +91 9786832898; fax: +91 4912858069. fathima.rahiman@gmail.com (Ali Fathima Sabirneeza Abdul Rahiman),
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Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Abstract
Chemical synthesis of water soluble conducting polymer composite poly(vinyl alcohol-cysteine) [PVAC] was carried out in oxalic acid medium using ammonium persulfate. The composite was characterized by UV, FTIR and SEM–EDX. The corrosion inhibition performance of PVAC on mild steel in molar hydrochloric acid solution was studied by weight loss and electrochemical methods. A maximum inhibition efficiency of 94% was observed in the presence of 0.6 wt% of the inhibitor. The influence of inhibitor concentration, solution temperature, and immersion time on the corrosion of mild steel has been investigated. Polarization measurements showed the mixed type inhibitive nature of the polymer composite. The results obtained from the different methods are in good agreement. The various kinetic and thermodynamic parameters of metal dissolution and composite adsorption processes were evaluated from the weight loss methods in order to elaborate the adsorption mechanism. Adsorption of inhibitor obeyed El-Awady adsorption isotherm.
Keywords
Mild steel
Poly(vinyl alcohol-cysteine)
Weight loss
Polarization
Impedance spectroscopy
El-Awady isotherm
1 Introduction
Mild steel is an important material of choice due to low cost and easy availability. Acids are deployed in many service environments such as pickling, cleaning of boilers, descaling and acidization of oil well. In order to reduce the undesirable base metal dissolution by these processes, corrosion inhibitors are usually added. Research on organic corrosion inhibitors has been mainly focused on the inhibitor structure relationship with its adsorption properties and mechanism. It has been observed that the adsorption acutely depends on specific physicochemical properties of the inhibitor molecule such as functional groups, steric factors, aromacity, electron density at the donor atoms, and π-orbital character of donating electrons (Jayalakshmi and Muralidharan, 1998). It also depends on the electronic structure of the molecules (Granese, 1988) and (Granese et al., 1992). Thus the efficiency of an organic compound is mainly dependent on its ability to get adsorbed on the metal surface. Corrosion inhibition is initiated by the displacement of adsorbed water molecules by the inhibitor species leading to specific adsorption of the inhibitor onto the metal surface as: The comparative studies of adsorption behavior and corrosion inhibition ability between monomers and polymers have revealed that polymers are adsorbed stronger than their monomer analogs (Jeyaprabha et al., 2005a and Jeyaprabha et al., 2005b). Different homo-polymers (Umoren et al., 2006 and Aly et al., 2009), copolymers (Yurt et al., 2007 and Srikanth et al., 2006) and conducting polymers (Gelling et al., 2001 and Shukla et al., 2008) have been reported as efficient corrosion inhibitors for metals in acidic media. Umoren, 2009 on his review has given a vivid account of polymeric compounds used as inhibitors for different metals. Hence polymers are better corrosion inhibitors than the corresponding monomers. The improved performances of polymeric materials are attributed to their multiple adsorption sites for bonding with metal surface. The main advantages of polymeric inhibitors are (i) a single polymeric chain displaces many water molecules from the metal surface thus making the process entropically favorable (ii) the presence of multiple bonding sites makes the desorption of polymers a slower process (Amin et al., 2009). Furthermore it has been noticed that both the molecular area (Ayers and Hackerman, 1963) and molecular weight (Yurt et al., 2007) of the inhibitor are of key importance. The polymers with higher molecular weight show higher inhibition efficiency provided the polymers have good solubility (Amin et al., 2009). Amino acids and its derivatives (Yurt et al., 2005 and Taha et al., 1995) were examined for their corrosion inhibition property in acidic environment for different metals. Moreover the biological importance of amino acids shrinks its practical applicability for corrosion inhibition process. The present investigation focused on the synthesis of novel and efficient inhibitor by compositing/doping polyvinyl alcohol (PVA) with l-cysteine. Corrosion inhibition was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy and weight loss method. The doping process increased the efficiency of polyvinyl alcohol from 70% to about 95%.
2 Experimental
2.1 Synthesis of poly(vinyl alcohol-cysteine)
Poly vinyl alcohol (14,000 g mol−1) and l-cysteine (121.16 g mol−1) obtained from Merck were used for the synthesis of poly(vinyl alcohol-cysteine) composite. The composite was synthesized according to the procedure described elsewhere (Ali Fathima Sabirneeza et al., 2011 and Ali Fathima Sabirneeza and Subhashini, 2012). 10 g of PVA was dissolved in hot 0.5 M oxalic acid solution, and mixed with 1 g of l-cysteine dissolved in 0.5 M oxalic acid. The mixture was cooled to 0–5 °C. Freshly prepared ammonium persulfate was added drop wise to the cold mixture with constant stirring. The reaction mixture was stirred well for 2 h using a magnetic stirrer and refrigerated for a day. The system was made slightly alkaline (pH 8–9) with aqueous ammonia and the composite was precipitated by adding a non-solvent (acetone). The composite was filtered under vacuum, washed and air dried. The synthesized composite was characterized by UV, FTIR and SEM–EDX analysis.
6% solution of PVAC in double distilled water is used as a stock solution for corrosion studies. Analar grade hydrochloric acid (Merck) was used to prepare blank 1 M HCl solution.
2.2 Electrochemical measurements
Frequency response analyzer (Solartron model 1280B) controlled with corrware and z-plot corrosion software was used for data acquisition and analysis. The conventional three electrode system consisting of saturated calomel electrode (SCE) as reference electrode, platinum foil as counter electrode and mild steel strips having exposed area of 1cm2 as working electrode was used. The mild steel specimens used for the studies have the composition (% by weight) 0.196 Mn, 0.106 C, 0.027 P, 0.022 Cr, 0.016 S, 0.012 Ni, 0.006 Si, 0.003 Mo and remainder Fe. The electrodes were immersed in 1 M HCl solution for 30 min until a steady-state potential was reached. All tests were performed at 30 ± 2 °C under static conditions without deaeration. The polarization studies were carried out from a potential of +250 to –250 mV (vs. SCE) with respect to the steady-state potential at a scan rate of 2 mV s−1. Anodic and cathodic Tafel segments were extrapolated to obtain corrosion potential (Ecorr) and corrosion current density (Icorr). The inhibition efficiency was evaluated from the measured Icorr values using the relationship.
The corrware software directly calculates the linear polarization resistance values on the basis of Stern–Geary theory. Then inhibition efficiency has been calculated from the polarization resistance (Rp) values.
where, and Rp are the polarization resistance in the absence and presence of the inhibitor, respectively.
Electrochemical Impedance measurements were carried out using AC signals of 10 mV amplitude and sweeping the frequency from 20 kHz to 0.1 Hz. The electrode (MS) was immersed for 30 min in 1 M HCl before starting measurement to attain the steady state. The impedance data were analyzed with Zsimpwin software. The charge transfer resistance obtained by fitting the semicircles of the Nyquist representations has been used to calculate inhibition efficiencies of PVAC,
2.3 Weight loss measurements
Weight loss measurements were performed with the dried rectangular strips (1 × 5 × 0.15 cm) following the ASTM standard procedure (ASTM G 1–2, 1996). The strips were immersed in triplicates in 1 M HCl in the absence and presence of various concentrations of PVAC for different immersion periods at room temperature. At elevated temperatures, a constant immersion period of 1/2 h was selected and studies were conducted for various concentrations of PVAC. The strips were taken out, cleaned and reweighed. From the obtained weight loss, inhibition efficiency and surface coverage values were calculated using the following equations.
3 Results and discussion
3.1 Characterization of polymer composites
The synthesized inhibitor PVAC was characterized using UV–Visible Spectroscopy (Systronics double beam spectrophotometer-2202) and FTIR spectroscopy (Bruker-Tensor 27 spectrometer). The surface morphology of the composite was recorded using FEI quanta 200 analyzer.
The UV–Visible spectra of water soluble PVAC gave absorption bands at 234 and 482 nm which are due to n–π∗ and π–π∗ transitions of the composite respectively. Fig. 1 shows the FTIR spectra of PVA and the composite (PVAC). PVA showed peaks for OH (3500–3200 cm−1), CH (3000–2800 cm−1), C–O and C–C (1960–1750 cm−1) stretching and bending vibrations. The composite showed a broad band at 3498– 2735 cm−1. This is attributed to the overlapping of NH stretching of polycysteine and OH group of polyvinyl alcohol. C–N stretching band was observed at 2165 cm−1. The band at 1638 cm−1 clearly indicates the presence of amide carbonyl group. The deformation bands are observed near 800–500 cm−1. The absence of the bands in the region 1730–1700 cm−1 confirms the absence of free carboxylic acid group.
The scanning electron micrograph shown in Fig. 2 depicts the surface morphology of the synthesized polymer composite PVAC. This SEM image clearly shows the presence of small ratio of secondary phase – polymerized cysteine which was randomly distributed and adhered on the polyvinyl alcohol matrix. The weight percent of the elements of the two phases obtained from the EDX analysis is represented in Table 1. Spot 2 counts for about 19 wt% nitrogen and 13 wt% sulfur whereas spot 1 contains only negligible amounts. This confirms the formation of the composite material and hydrogen bonding is the force that holds the polycysteine to PVA matrix.
| Element | Spot-1 | Spot-2 | ||
|---|---|---|---|---|
| Wt% | At% | Wt% | At% | |
| C | 79.54 | 83.92 | 42.79 | 51.67 |
| N | 00.63 | 00.51 | 18.58 | 19.30 |
| O | 19.56 | 15.44 | 25.21 | 22.93 |
| S | 00.27 | 00.13 | 13.42 | 06.10 |
The AC conductance of the composite was measured by the LCZ analyzer by varying the frequency from 3 MHz to 300 Hz. The composite was made into a pellet of diameter 11.01 mm having a thickness of 2.91 mm. The electrical connection was made using silver paste and copper wires. It was found that the conductance of the composite is in the range of 10−6–10−4 Scm−1, which lies in the range of semiconductors (103–10−8 Scm−1). Fig. 3 shows the variation of conductance of the composite with operating frequency. The composite differs from the well known conducting polymers such as polyaniline and polypyrrole. The polyaniline and polypyrrole are conducting because of the extended aromatic chains through which electron transfer occurs whereas in the case of PVAC such structures are not available. The conductance of PVAC may be due to the ionic conductivity as it consists of large number of electronegative atoms like nitrogen, oxygen and sulfur throughout the chain.
3.2 Electrochemical measurements
3.2.1 Potentiodynamic polarization studies
Fig. 4 shows the potentiodynamic polarization curves for mild steel in 1 M HCl in the absence and presence of various concentrations of PVAC. Table 2 represents the electrochemical parameters such as corrosion potential (Ecorr), corrosion current density (Icorr), Tafel slopes (bc and ba) and inhibition efficiencies (IE) for MS acid corrosion in the presence of different concentrations of PVAC. The cathodic and anodic Tafel slopes of the curves were shifted toward the low potential region as the inhibitor concentration increases. This indicates that the inhibitor controlled both the cathodic and anodic reactions and thus behaved as a mixed type inhibitor (Abdel-Rehim et al., 2006). It is also observed that the Ecorr values did not change significantly in the presence of the composites suggesting that the inhibitors are mixed type inhibitors. At more positive potential region hydrogen evolution is the competing process whereas adsorption favors at the less positive potential region. It is evident that the presence of inhibitor even at low concentrations reduces the current density value at constant potential and the suppression in current density increases (9.05–0.65 mA/cm2) as the concentration of the PVAC increases.
| Conc. of PVAC (% in g) | Tafel extrapolation method (TEM) | LPR method | |||||
|---|---|---|---|---|---|---|---|
| ba mV/dec | bc mV/dec | Ecorr mVvs.SCE | Icorr mA/cm2 | IE% | Rp Ω | IE% | |
| Blank | 181.84 | 141.14 | −481.09 | 9.05 | – | 3.83 | – |
| 0.12 | 127.60 | 89.85 | −485.26 | 2.94 | 67.15 | 8.85 | 56.72 |
| 0.24 | 95.60 | 70.25 | −477.77 | 2.29 | 74.70 | 11.38 | 66.34 |
| 0.36 | 133.49 | 90.79 | −484.84 | 1.48 | 83.65 | 17.51 | 78.13 |
| 0.48 | 143.53 | 75.18 | −473.24 | 1.12 | 87.62 | 25.16 | 84.78 |
| 0.60 | 95.72 | 85.39 | −477.59 | 0.65 | 92.82 | 40.06 | 90.04 |
Linear polarization resistance was obtained for the potential range −0.02 to +0.02 mV with respect to the open circuit potential. The polarization resistance and the inhibition efficiencies are presented in Table 2. It is clearly observed that in the presence of PVAC the resistance increases considerably which results in an increase in inhibition efficiency (See Table 2).
3.2.2 AC impedance studies
Impedance spectroscopy was used as an additional electrochemical tool, to study the response of mild steel specimen in the presence PVAC toward acidic solution. This technique is useful in the determination of the double layer capacitance and charge transfer resistance of the system. In order to study the adsorption behavior of the composite on MS surface, the impedance responses were taken and its Nyquist representations are shown in Fig. 5. It is clear from the representations that the plots are not perfect semicircles and this may be due to the frequency dispersion. The experimental values of Rct and Cdl are presented in Table 3. It could be seen from the table that as the PVAC concentration increases, the Rct values increase and the Cdl values tend to decrease. This is attributed to the increase in the surface coverage by the inhibitors leading to an increase in inhibition efficiency. A decrease in the local dielectric constant and/or an increase in the thickness of the electrical double layer are responsible for the decrease in Cdl values. The changes in Rct and Cdl values were caused by the gradual replacement of water molecules by the composites on the metal surface. This decreases the extent of metal dissolution (Quraishi and Sardar, 2003).
| Conc of PVAC% in g | Double layer capacitance, Cdl mF | Surface coverage θ | Charge transfer resistance Rct Ω | Inhibition efficiency% |
|---|---|---|---|---|
| Blank | 0.452 | – | 9.37 | – |
| 0.12 | 0.221 | 0.5110 | 30.29 | 69.06 |
| 0.24 | 0.174 | 0.6150 | 44.26 | 78.83 |
| 0.36 | 0.131 | 0.7102 | 61.54 | 84.77 |
| 0.48 | 0.085 | 0.8119 | 132.37 | 92.64 |
| 0.60 | 0.109 | 0.7588 | 203.34 | 95.39 |
3.3 Weight loss method
3.3.1 Weight loss, corrosion rate and inhibition efficiency
The anodic dissolution of iron in acidic media and the corresponding cathodic reaction have been reported to proceed as follows (Yurt et al., 2004),
As a result of these reactions, including the high solubility of the corrosion products, the metal loses its weight in the solution. The corrosion inhibition performance of PVAC against uniform corrosion was investigated by monitoring the weight loss occurred during the process. The inhibition efficiencies were calculated from the weight loss and its variation with immersion time for different concentrations of PVAC is shown in Fig. 6. The figure also includes the inhibition efficiency obtained for 0.6 wt% of PVA which was only 72.5%. On compositing 0.0045 mol of cysteine with polyvinyl alcohol, the inhibition efficiency increases to 94.2%. It is also apparent that the inhibition efficiency has increased from 78% to 94% as the concentration of PVAC increased from 0.06 to 0.6 wt%. The maximum inhibition efficiency was observed at 0.6% PVAC and any further increase in concentration did not cause any appreciable change in the performance of the inhibitor thereby indicating the attainment of the limiting value. This effect may be due to the accumulation of the composites onto the positively charged metal surface, which reduces the direct contact of the metal and the corrosive environment. The electrostatic interactions between the metal surface and the composite made the accumulated PVAC to get adsorbed on the surface. The higher performance of the composite is attributed to the presence of nitrogen and oxygen atoms, larger molecular size and linearity in the polymeric chain. As the immersion time increases, the inhibition performance also increases. The maximum IE value was obtained for 6 h immersion then a slight decrease in IE was observed. As the time passes on the stability of adsorbed film decreases and results in desorption to attain the equilibrium.
3.3.2 Effect of temperature
The temperature can modify the interactions between the mild steel and the acidic medium in the absence and presence of the inhibitors. Results obtained from the weight loss measurements for mild steel in 1 M HCl in the temperature range 30–70 °C are shown in Fig. 7. The inhibition efficiency increases with temperature up to 50 °C, which indicates the stability of the adsorbed film at the studied temperatures. The increase in IE may be due to the formation of free (non hydrogen bonded) OH and NH groups and/or the physically adsorbed composite may be involved in chemical interaction with the mild steel. With further increase in temperature the inhibition efficiency decreases. This is due to the instability of the adsorbed film above 50 °C. The increase in temperature shifts the equilibrium in favor of desorption process than the adsorption process (Wahyuningrum et al., 2008).
3.3.3 Activation parameters of corrosion process
The corrosion rates evaluated at different temperatures in the absence and presence of PVAC were used to calculate the activation energy of the metal dissolution. Most of authors used Arrhenius equation to calculate the apparent activation energy of corrosion process (Quraishi and Khan, 2005, Breslin and Carrol, 1993 and Khedr and Lashien, 1992) of mild steel in acid medium,

| Conc of PVAC (%) | Ea kJ/mol | λ 1011 | ΔHo J/mol | ΔSo J/Kmol | +ΔGo (kJ/mol) | ||||
|---|---|---|---|---|---|---|---|---|---|
| 30 °C | 40 °C | 50 °C | 60 °C | 70 °C | |||||
| Blank | 43.76 | 1.58 | 45.06 | −40.68 | 12.37 | 12.78 | 13.19 | 13.59 | 14.00 |
| 0.12 | 52.46 | 6.86 | 49.78 | −53.75 | 16.34 | 16.87 | 17.41 | 17.95 | 18.49 |
| 0.24 | 51.45 | 8.38 | 48.77 | −58.59 | 17.80 | 18.39 | 18.97 | 19.56 | 20.14 |
| 0.36 | 49.46 | 15.9 | 46.78 | −65.92 | 20.02 | 20.68 | 21.33 | 22.00 | 22.66 |
| 0.48 | 48.10 | 87.1 | 45.22 | −71.48 | 21.70 | 22.42 | 23.13 | 23.85 | 24.56 |
| 0.60 | 48.42 | 85.4 | 45.09 | −73.00 | 22.16 | 22.89 | 23.62 | 24.35 | 25.08 |
The values of enthalpy of activation (ΔHo) and entropy of activation (ΔSo) were calculated using the following equation (Bentiss et al., 2005).
The change in free energy of activation ΔGo for the corrosion process can be calculated at each temperature applying the thermodynamic relation,
3.3.4 Adsorption isotherm and adsorption parameters
Basic information on the interaction between the inhibitor and the mild steel surface can be provided by the adsorption isotherm. In order to obtain the isotherm, the linear relation between θ values and Cinh must be found. Attempts were made to fit the θ values to various isotherms including Langmuir, Temkin, Frumkin and Flory–Huggins. By far the best fit is obtained with the Langmuir isotherm. This model has also been used for other inhibitor systems (Lagrenee et al., 2002 and Bentiss et al., 2002). According to this isotherm, θ is related to Cinh by the relation,
The expected relationship was obtained for all the studied temperatures but the slopes are largely deviated from the unity. By testing the other isotherms, it is found that the experimental data fit the El-Awady adsorption isotherm. The El-Awady adsorption isotherm is formulated as,

The value of K is related to the standard free energy of adsorption, ΔGads by the following equation (Bentiss et al., 2005),
The other important thermodynamic parameters are the enthalpy and entropy of adsorption, which are calculated from van’t Hoff equation,

3.4 Scanning electron microscope
To establish whether inhibition is due to the formation of a film on the metal surface via adsorption scanning electron photographs were taken. Fig. 11 shows the mild steel surface before immersion and after immersion in acid (6 h) whereas Fig. 12 is of mild steel immersed in 1 M HCl containing PVAC after 6 h. It was found that an adsorbed layer is formed on mild steel, which inhibits corrosion. The protection provided by PVAC to mild steel in 1 M HCl solutions was retained, when specimen dipped in acid without inhibitor. This observation clearly proves that the inhibition is due to the formation of an adsorbed film through the process of adsorption of the polymer molecules on the metal surface.

4 Conclusions
Poly(vinyl alcohol-cysteine) acted as a good inhibitor for the corrosion of mild steel in 1 M HCl. Potentiodynamic curves revealed the mixed mode of inhibition of PVAC. Results obtained from different methods are in good agreement. The inhibition efficiency increases with an increase in concentration and immersion time. The activation energy of corrosion process of the inhibited solution was greater than the uninhibited solution. The enthalpy of activation reflects the endothermic metal dissolution and the entropy of activation reflects the decrease in rate of metal dissolution. The adsorption of PVAC follows the El-Awady isotherm. The thermodynamic parameters of adsorption suggest the spontaneity and physical nature of the process. The SEM images of mild steel reveal the formation of adsorbed film of PVAC.
Acknowledgements
One of the authors (AA) is grateful to the CSIR for the fellowship under Research Fellowship in Chemical Sciences for the Meritorious Students. The authors are thankful to the authorities of Avinashilingam University for Women for the encouragement.
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