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Corrosion inhibition of aluminum with a series of aniline monomeric surfactants and their analog polymers in 0.5 M HCl solution
*Corresponding author at: Chemistry Department, Faculty of Science, Beni Suef University, 62514 Beni Suef, Egypt. Tel.: +966 530 176 588 eldeebm@yahoo.com (M.M. El-Deeb)
-
Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Available online 19 September 2013
Peer review under responsibility of King Saud University.
Abstract
The inhibition effect of 3-(12-sodiumsulfonate dodecyloxy) aniline monomeric surfactant (MC12) and its analog polymer Poly 3-(dodecyloxy sulfonic acid) aniline (PC12) on the corrosion of aluminum in 0.5 M HCl solution was investigated using weight loss and potentiodynamic polarization techniques. The presence of these two compounds in 0.5 M HCl inhibits the corrosion of aluminum without modifying the mechanism of corrosion process. It was found that these inhibitors act as mixed-type inhibitors with anodic predominance as well as the inhibition efficiency increases with increasing inhibitor concentration, but decreases with raising temperature. Langmuir and Frumkin adsorption isotherms fit well with the experimental data. Thermodynamic functions for both dissolution and adsorption processes were determined. The obtained results from weight loss and potentiodynamic polarization techniques are in good agreement with contact angle measurements.
Keywords
Polymers
Electrochemical techniques
Adsorption
Corrosion
Contact angle
Aluminum
1 Introduction
Aluminum and its alloys have a remarkable economic and attractive material for engineering applications owing to its low cost, light weight, high thermal and electrical conductivity. The resistance of aluminum against corrosion in aqueous media can be attributed to a rapidly formed surface oxide film. Therefore, aluminum has been known to exhibit widely different electrochemical properties in different aqueous electrolytes.
Hackerman and Sudbury (1950), Hackerman and Markrides (1954), Hackerman (1962) showed that, the adsorption of surfactant molecules on the metal surface can markedly change the corrosion resisting property of the metal. Various surfactants as well as octyl sulfate sodium salt are being studied as a corrosion inhibitor for aluminum in acidic media (Elewady et al., 2008; Zhao and Mu, 1999). Many of organic compounds such as electroactive conducting polymers (Perucki and Chandrasekhar, 2001; Breslin et al., 2005; Gelling et al., 2001; Epstein et al., 1999; Yang et al., 2002), carboxylic organic acids (Muller, 2004; Bereket and Yurt, 2001), fatty acids (Foad El-Sherbini et al., 2003) dicyandiamide and some of its related compounds (Maitra and Barua, 1974), hydrazine compounds (Moussa et al., 1976), triazole and thiazole derivatives (Zheludkevich et al., 2004) were also found to inhibit the corrosion of aluminum.
The inhibition of most these compounds occurs via their adsorption on the metal surfaces which can markedly change the corrosion – resisting property of the metal and so the study of the relations between the adsorption and corrosion inhibition is of great importance.
Abd El Rehim et al. (2001) studied the effect of sodium dodecyl benzene sulfonate on the corrosion of aluminum and its alloy in 1 M HCl. The data show that, the addition of this surfactant inhibits the hydrochloric acid corrosion of aluminum and the inhibition occurs through adsorption of the surfactant on the metal surface and fits Frumkin adsorption isotherm.
EL-Deeb and Mohamed (2011) studied the effect of 3-(10-sodiumsulfonate decyloxy) aniline monomeric surfactant and its analog polymer on the corrosion of aluminum in 0.5 M HCl. The results show that, the inhibition occurs through the adsorption of surfactant molecules on the aluminum surface as well as the inhibition efficiency increases with increasing inhibitor concentrations and decreases with raising temperature.
The present study aims to investigate the inhibition effect of 3-(12-sodiumsulfonate dodecyloxy) aniline monomeric surfactant (MC12) and its analog polymer Poly 3-(dodecyloxy sulfonic acid) aniline (PC12) on the corrosion of aluminum in 0.5 M HCl solution using weight-loss and potentiodynamic polarization techniques as well as the thermodynamic functions for the dissolution and adsorption were investigated.
2 Experimental
2.1 Materials
3-Aminophenol, potassium persulfate and 1,12-dibromododecane were obtained from Aldrich Chemical Co., England. Sodium sulfite used in the synthetic process was obtained from Merck chemical Co., (Germany). Concentrated hydrochloric acid was chemically pure grade products provided by Prolabo-Chemical Co., (U.K.). Twice distilled water was used as a medium for the polymerization reactions.
2.2 Weight loss measurements
Aluminum metal provided by the Egyptian Aluminum Company, Naghammady of the following chemical composition: 99.57% Al, 0.31% Fe, 0.07% Si, 0.015% Ti%, 0.0016% Zn, 0.0003% Cr, 0.0019% Mg, 0.0021% Mn and 0.0007 Cu and the diminutions of the tested samples 2 × 2 × 0.1 (thickness) is used in this study. The samples were polished successively with fine grade emery papers, cleaned with acetone, washed with doubly distilled water and finally dried, weighed and then introduced into test solution.
2.3 Potentiodynamic polarization measurements
The working electrode made from aluminum rod has the same composition as mentioned in Section 2.2. The rod is axially embedded in araldite holder to offer an active flat disk shaped surface of an area of 0.785 cm−2. Prior to each experiment, the working electrode was polished successively with fine emery paper. The polished metal surface was rinsed with acetone and distilled water before dipping it into the electrolytic cell. A platinum wire was used as the counter electrode and a saturated calomel electrode as a reference electrode to which all potentials are referred.
The electrochemical experiments are performed using the Potentiostat/Galvanostat Wenking PGS95, connected to computer. I–E curves are recorded using computer software (model ECT). The experiments were carried out by changing the electrode potential automatically from the starting potential toward more positive values at the required scan rate till the end of the experiments.
2.4 Synthesis of monomeric 3-(12-sodiumsulfonate dodecyloxy) aniline (MC12)
3-(12-Bromododecyloxy) aniline was prepared by the equilomolar reaction, between 3-aminophenol and 1,12-dibromododecane in the presence of sodium ethoxide. The product 3-(12-Bromododecyloxy) aniline was reacted with sodium sulfite to produce 3-(12-sodiumsulfonate dodecyloxy) aniline.
2.5 Synthesis of Poly 3-(dodecyloxy sulfonic acid) aniline (PC12)
The amount of 3-(12-sodiumsulfonate dodecyloxy)aniline in 25 ml 2.0 M HCl solution was introduced into a well stoppered conical flask of 250 ml capacity followed by the addition of the required amount of potassium per sulfate dissolved in 25 ml 2.0 M HCl solution to the reaction mixture under nitrogen atmosphere. The order of addition of substances was kept constant in all the performed experiments. The stoppered conical flask was then placed in an automatically controlled thermostat at 25 °C. The flask was shaken (50 shakings/10 s/15 min) for one hour by using an automatic shaker. The flask was left for 72 h at room temperature to continue the reaction and then filtrated using a Buchner funnel. Then the solid was washed with distilled water, and finally dried under vacuum at room temperature until constant weight.
2.6 Elemental and spectroscopic analysis
Elemental analysis of the prepared monomeric and polymeric surfactant was carried out in the microanalytical laboratory at the Cairo University by using oxygen flask combustion and a dosimat E415 titrator (Switzerland). The elemental analysis of the prepared monomeric and polymeric surfactant is summarized in Table 1. Infrared spectroscopic analysis of the prepared MC12 and PC12 was carried out in the microanalytical laboratory at the Cairo University by using a shimadzu FTIR-430 Jasco Spectrophotometer and KBr disk techniques. IR absorption bands and their assignments (Silversyein et al., 1974) of MC12 and PC12 are summarized in Table 2. Data of Tables 1 and 2 show that, there is a good agreement with the suggested structures present in Scheme 1. Abbreviations: s, sharp; m, medium; w, weak; sh, shoulder.
Name
C%
H%
Cl%
S%
N%
Cal.
Found
Cal.
Found
Cal.
Found
Cal.
Found
Cal.
Found
MC12
73.22
72.93
10.17
10.02
–
–
10.85
10.63
4.75
7.66
PC12
54.65
55.37
7.97
7.69
4.44
4.51
8.10
8.04
3.54
3.52
Wave number (cm−1)
Assignments Silversyein et al. (1974)
MC12
PC12
510b
493s
Bending deformation of NH in primary aromatic amines
628sh
–
Out-of-plane bending deformation of CH in 1,3-disubstituted benzene ring
753s
758b
In-plane rocking vibration for CH in aliphatic chain
–
818m
Out-of-plane bending deformation of CH in 1,3,4-trisubstituted benzene ring
920m
974s
Symmetric stretching vibration for S–O or C–N group
–
1056sh
Symmetric stretching vibration for C–O group
1121b
1126b
1329w
1325w
Symmetric stretching vibration for S⚌O group
1457s
1405s
Scissoring deformation for CH in methylene group
–
1566m
Stretching vibration for quinoide structure in benzene ring
1617s
1624b
Stretching vibration for C⚌C in benzene ring
2839sh
2840w
Symmetric stretching vibration for CH group in aliphatic chain
3042sh
3041sh
Symmetric stretching vibration for CH group in benzene ring
3235m
3148b
Stretching vibration for OH group in SO3H group strongly hydrogen bond
3414m
–
Symmetric stretching vibration for NH in aromatic amine
3478m
3400b
Asymmetric stretching vibration for NH in aromatic amine
3550m
–
Stretching vibration for free OH group in SO3H group
Structure of monomeric and polymeric surfactants.
2.7 Critical micelle concentration and contact angle
Critical micelle concentration (CMC) of the prepared MC12 and PC12 was measured by using K100 Tensiometer (KRUSS Type) for the hydrochloric form of synthesized monomeric and polymeric surfactants using different concentrations.
3 Results and discussion
3.1 Weight loss measurements
Weight loss (in mg cm−2) of aluminum in 0.5 M HCl solution in the absence and presence of different concentrations of 3-(12-sodiumsulfonate dodecyloxy) aniline (MC12) monomeric surfactant and its analog polymer Poly 3-(dodecyloxy sulfonic acid) aniline (PC12) at 30 °C was determined as a function of the immersion time and the data are graphically represented in Fig. 1. The slope of each line (mg cm−2 min−1) represents the corrosion rate of aluminum at the specified conditions. From these data, the weight loss (and hence rate of corrosion) of aluminum enhances with the immersion time.Weight loss vs. immersion time for aluminum in 0.5 M HCl solution in the absence and presence of different concentrations of MC12 (a) and PC12 (b) at 30 °C.
On one hand, the dissolution of aluminum in HCl solution is slow and increases with the immersion time as indicated by increasing the weight loss by time, this may by due to the presence of a pre-immersion hydrate Al2O3 film on the metal surface (Osman and Abd El Rehim, 1998). On the other hand, the addition of (MC12) monomeric surfactant and its polymer (PC12) retards the rate of dissolution and inhibits the acid corrosion of aluminum. The inhibition efficiency values (P%) at different inhibitor concentrations and temperatures were calculated from the following equation:
Conc. (ppm)
P%
Contact angle
Weight loss
Polarization
MC12
PC12
MC12
PC12
MC12
PC12
1
28.1
35.5
25.8
36.2
83.16
76.91
3
43.5
48.6
42.0
50.9
50.12
47.12
5
55.0
71.3
56.5
69.0
16.82
10.78
10
49.0
56.1
50.0
55.1
22.34
21.45
The contact angle is the angle formed when a liquid droplet is placed on the solid surface. The contact angle values vary from 0° (perfectly wetting) to 180° (completely non-wetting). The values of the contact angle for MC12 and PC12 at 30 °C are given in Table 3. The data clearly show that, the inhibition efficiency of these two inhibitors increases as their contact angles decrease. Moreover, it is observed that the contact angles for PC12 are lower than those for MC12 confirming the suggestion that PC12 is more effective than MC12 for inhibiting the acid corrosion of aluminum.
Fig. 2 shows the influence of temperature on the weight loss for aluminum in 0.5 M HCl in the absence and presence of 10 ppm of MC12 and PC12. As can be seen from the figure, the weight loss (and hence the rate of corrosion) of aluminum sample enhances with the immersion time and the addition of both inhibitors retards the rate of dissolution at all ranges of the investigated temperatures. The data show that the weight loss increases with increasing temperature. This can be due to the decrease in the strength of adsorption process with increasing temperature suggesting that physical adsorption may be the type of adsorption of the inhibitor on the sample surface. It has been reported that (EL-Deeb and Mohamed, 2011; Sayyah et al., 2001; Abd El Rehim et al., 2010), for acid corrosion of metals, the logarithm of the corrosion rate (in mg cm−2 min−1) is a linear function with 1/T (following Arrhenius equation type):
Weight loss vs. immersion time for aluminum in 0.5 M HCl solution in the presence of 10 ppm of MC12 (a) and PC12 (b) at different temperatures.
Conc. (ppm)
Ea (kJmol−1)
ΔH° (kJmol−1)
Weight loss
Polarization
Weight loss
Polarization
MC12
PC12
MC12
PC12
MC12
PC12
MC12
PC12
Blank
57.4
57.4
57.3
57.3
55.5
55.5
54.7
54.7
1
64.5
66.6
62.6
65.3
62.3
64.1
59.9
62.9
3
67.3
73.7
66.4
72.5
65.1
70.5
64.3
68.9
5
72.8
82.5
72.0
80.4
70.0
80.1
68.9
76.8
10
70.1
80.1
69.8
76.2
68.5
78.6
67.6
70.2
3.2 Potentiodynamic polarization measurements
Potentiodynamic polarization measurements of aluminum in 0.5 M HCl containing different concentrations of both MC12 and PC12 at different temperatures with a scan rate of 25 mVs−1 are graphically represented in Figs. 3 and 4 and the electrochemical parameters (lcorr, Ecorr, βc and βa) are listed in Tables 5 and 6. The data clearly show that the addition of MC12 and PC12 enhances both the anodic and cathodic overpotential and decreases the corresponding partial anodic (dissolution of the metal) and partial cathodic (evolution of hydrogen) current densities as well as decreases the values of Icorr confirming the inhibition of the corrosion process. Moreover, the corrosion potentials are displayed to more positive values in the presence of the inhibitors revealing that these surfactants predominately act as anodic inhibitors. This could be interpreted on the basis that the potential at the anodic sites is more positive than that at the cathodic sites and consequently the adsorption of the surfactant is much more negative anion surfactant likely to adsorb at the anodic sites.Effect of MC12 and PC12 concentrations on the cathodic and anodic polarization of Al in 0.5 M HCl solution with a scan rate of 25 mV/s at 30 °C.
Effect of temperature on the cathodic and anodic polarization of Al in 0.5 M HCl in the presence of 10 ppm of MC12 and PC12 with a scan rate of 25 mV/s.
C (ppm)
ECorr (V)
ICorr (μA cm−2)
βa (mV dec−1)
−βc (mV dec−1)
At 30 °C
Blank
−0.82
95.22
−0.34
0.04
1
−1.04
60.80
−0.26
0.33
3
−0.60
46.73
−0.36
0.26
5
−0.74
29.79
−0.29
0.08
10
−0.70
42.82
−0.32
0.13
At 40 °C
Blank
−0.98
368.00
−0.39
0.12
1
−0.94
256.70
−0.32
0.11
3
−0.84
216.20
−0.39
0.11
5
−0.89
186.30
−0.34
0.15
10
−0.93
193.10
−0.43
0.09
At 50 °C
Blank
−1.03
574.20
−0.46
0.13
1
−0.95
440.50
−0.45
0.11
3
−0.97
401.10
−0.41
0.11
5
−0.98
366.50
−0.35
0.15
10
−0.90
383.40
−0.43
0.09
At 60 °C
Blank
−1.21
783.00
−0.48
0.13
1
−0.95
632.30
−0.55
0.12
3
−0.97
602.50
−0.43
0.14
5
−0.98
578.60
−0.46
0.14
10
−0.90
603.20
−0.56
0.10
C (ppm)
ECorr (V)
ICorr (μA cm−2)
βa (mV dec−1)
−βc (mV dec−1)
At 30 °C
Blank
−0.82
95.22
−0.34
0.044
1
−0.72
70.65
−0.24
0.119
3
−0.71
55.26
−0.317
0.122
5
−0.82
41.45
−0.31
0.114
10
−0.75
47.61
−0.315
0.084
At 40 °C
Blank
−0.98
368
−0.114
0.39
1
−0.97
270.4
−0.146
0.314
3
−0.931
227.5
−0.118
0.42
5
−0.818
199.1
0.221
0.51
10
−0.812
206.3
0.181
0.099
At 50 °C
Blank
−1.033
574.2
−0.128
0.46
1
−0.912
432.7
−0.137
0.41
3
−1.03
401.6
−0.132
0.454
5
−0.917
356.4
−0.119
0.45
10
−0.915
378.1
0.154
0.71
At 60 °C
Blank
−1.21
783
−0.13
0.48
1
−1.11
675.6
−0.161
0.45
3
−0.963
653.7
−0.127
0.461
5
−0.96
623.1
−0.121
0.46
10
−0.923
635.4
−0.141
0.41
The inhibition efficiency (P%) was calculated at different inhibitor concentrations and the data are given in Table 3. It is seen that, the inhibition efficiency increases with increasing surfactant concentrations up to critical concentrations but decreases with raising temperature. The presence of these inhibitors does not change significantly the values of cathodic and anodic Tafel line slopes. These results indicate that these inhibitors act by simply blocking the available surface area for the corrosion process. In other words, each inhibitor decreases the surface area for corrosion without affecting the mechanism of the corrosion process and only causes inactivation of a part of the aluminum surface with respect to the corrosive medium.
3.3 Adsorption isotherm
In order to get more information about the mode of adsorption of the inhibitors on the metal surface at different temperatures, the data obtained from the two different techniques have been tested with several adsorption isotherms. Langmuir adsorption isotherm was found to fit well with our experimental data. Fig. 5 represent curves fitting of MC12 and PC12 using data obtained from potentiodynamic polarization measurements respectively. Similar results were obtained from weight loss technique. The adsorption isotherm relationship of Langmuir is represented by the following equation (EL-Deeb and Mohamed, 2011; Migahed et al., 2004):
Langmuir adsorption isotherm of MC12 (a) and PC12 (b) based on polarization data at different temperatures.
Frumkin isotherm (Frumkin, 1915) was also found to fit well with the obtained experimental data. The adsorption isotherm relationship of Frumkin is represented by the following equation:
Frumkin adsorption isotherm of MC12 (a) and PC12 (b) based on weight loss data at different temperatures.
The adsorption thermodynamic parameters (ΔHads and ΔSads) for the surfactant adsorption on the aluminum surface in 0.5 M HCl at different temperatures were determined from the slopes and intercepts of the lines of log Kads vs. 1/T plots using the following equation:
Surfactant
Weight loss
Polarization
−ΔHads (kJmol−1)
−ΔSads (kJmol−1 K−1)
−ΔGads (kJmol−1)
−ΔHads (kJmol−1)
−ΔSads (kJmol−1 K−1)
−ΔGads (kJmol−1)
MC12
65.95
0.1105
32.47
67.21
0.1128
33.01
PC12
46.32
0.0298
37.28
45.57
0.0301
36.45
4 Conclusion
-
Addition of MC12 and PC12 surfactants inhibits the corrosion of aluminum in 0.5 M HCl solution.
-
The inhibition efficiency of polymeric surfactant is higher than that of monomeric surfactant.
-
The inhibition efficiency of the two surfactants increases with an increase in inhibitor concentration but decreases with an increase in temperature.
-
The data obtained from weight loss and polarization technique fit well the Langmuir and Frumkin isotherms.
-
The data obtained from contact angle, weight loss and potentiodynamic polarization techniques are in good agreements.
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