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Original Article
2025
:18;
1342025
doi:
10.25259/AJC_134_2025

Ferromagnetic nature and solar-induced fast catalytic properties for green environment: New Fe/Cu/V-Mn3O4 p-type compounds

Department of Chemistry, Faculty of Science, King Faisal University, Al-Ahsa, 31982, Saudi Arabia

* Corresponding author: E-mail address: galsaleem@kfu.edu.sa (G. Alsulaim)

Licence
This is an open-access article distributed under the terms of the Creative Commons Attribution-Non Commercial-Share Alike 4.0 License, which allows others to remix, transform, and build upon the work non-commercially, as long as the author is credited and the new creations are licensed under the identical terms.

Abstract

Nanocrystalline pure, Fe-Cu and Fe-V substituted Mn3O4 semiconductors were produced via a coprecipitation process as advanced magnetic compositions and efficient photocatalysts for the elimination of industrial Congo red (CR) waste. The X-ray diffraction (XRD) results confirmed that all samples have a tetragonal structure of Mn3O4 (hausmannite, I41/amd). The band gap energy of pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanostructures were measured to be 2.1, 1.78, and 1.65 eV, respectively. The valence states of Cu, Fe, and V cations were confirmed by the X-ray photoelectron spectroscopy (XPS) as +2, +3, and +4, respectively. The magnetic analysis of Fe-Cu and Fe-V co-doped Mn3O4 powders gives room temperature hysteresis ferromagnetic curves. The obtained magnetic data demonstrated a spin-ferromagnetic order as Fe3+-Cu2+ and Fe3+-V4+ cations replaced Mn-sites inside Mn3O4 structure with measured saturation magnetization of 1.49 and 1.67 emu/g as well as coercivity of 1668 and 378 Oe, respectively. Both Fe3+-Cu2+ and Fe3+-V4+ mixtures, as well as the oxygen vacancies, are accountable for the ferromagnetic nature according to the bound magnetic polarons (BMPs) visualization. The Fe3+-Cu2+ substituted Mn3O4 semiconductor as a photocatalyst revealed a rapid solar photo-removal activity of 98% after 25 mins when applied to remove CR as industrial waste.

Keywords

Magnetic properties
Optical features
Removal of organic contaminants
Spin-devices
Visible-light band gap

1. Introduction

In the last few decades, p-type semiconducting manganese oxide (Mn3O4) was candidate as a practical material for many applications, such as supercapacitors [1,2], lithium-ion batteries [3,4], removal of pollutants by photocatalysis [5,6], hydrogen production [7], gas sensors [8,9], and future spin-information devices [10-12], owing to its interesting structural flexibility and important chemical and physical properties. Mn3O4 is a well-known p-type semiconductor with a band gap energy of 2.2-2.8 eV. Besides, it has good chemical stability, relatively high conductivity and high thermodynamic stability while being cheap, ecofriendly, and readily available [13,14]. Lately, the preparation and the magnetic characteristics of the pure nanostructured Mn3O4 semiconductor have attracted great interest, particularly in the forms of quantum dots, nanoparticles, and nanowires/rods [12,15-17]. The development of magnetic properties of the Mn3O4 semiconductor is useful for magnetic resonance imaging (MRI) and spin-memory devices [18,19]. As is recognized to all, doping and co-doping techniques into oxide materials, with a good selection of transition or rare earth elements as cation-dopants, offers operative routes to regulate their magnetic characteristics, which is critical for numerous practical applications [12,20-22]. Up to the present time, reports on the synthesis and magnetic characteristics of doped and co-doped Mn3O4 nanostructures are limited. For example, Raja et al. reported that a 3% Ni doped Mn3O4 composition has a ferromagnetic order at room temperature with measured saturation magnetization of 0.008364 emu/g [20]. The prepared Mn3O4 quantum dots exhibit room temperature ferromagnetism with saturation magnetization and remanence values of 0.366 emu/g and remanence 0.073 emu/g [15].

In our time, one of the vital problems of industries, such as the textile and paper industries, is the hazardous waste and contamination of water systems [23,24]. It was reported that billions of people don’t have access to pure and clean water, increasing the risk of using contaminated water [25,26]. The uncontrolled discharge of colored organic waste, such as synthetic dyes or pesticides has caused dangerous environmental contamination [27,28]. Therefore, the degradation and removal of organic pollutants with advanced and effective wastewater treatment techniques is a vital issue from the point of view of security and public health [29,30]. Manganese oxides are strong candidates as functional catalysts for the treatment of dissolved pollutants owing to their low cost, non-toxicity, optical properties, innovative chemical-physical characteristics, and numerous structures (MnO, MnO2, Mn2O3, and Mn3O4) [31-33]. The semiconducting Mn3O4 structure is an important and best-known catalyst owing to Mn vacancies and its attractive optical characteristics [34-36].

Rani et al. [37] stated that Mn3O4 nanoparticles synthesized from the Curry leaf (Murraya Koenigii) extract exhibit a photodegradation efficiency of 94% towards the Rhodamine B (RhB) dye after 110 mins under UV-visible light irradiation. The prepared Mn3O4 nanotube has shown a visible light photo-removal activity of 80% for amido black 10B dye after 60 mins [38]. Sheikhshoaie et al. [39] revealed that thallium (Tl)-doped Mn3O4 catalyst has a photocatalytic activity of 84% for the methylene blue dye after a reaction time of 30 mins, powered by sunlight activation. Al2O3-doped Mn3O4 nanomaterial was used for the removal of brilliant cresyl blue, with a recorded degradation efficiency of ∼ 65% under visible light irradiation for 5 hrs [40]. A visible light removal efficiency of 75% was reported for 12% zinc-doped Mn3O4 nanoparticles towards methylene blue pollutant over 75 mins [41]. Nickel (Ni)-doped Mn3O4 nanoparticle as a photocatalyst material exhibited a photo-activity of 98% against methylene blue after 150 mins [42].

The published reports on the modified Mn3O4 semiconductor illustrated that the using of Fe-Cu and Fe-V cations have rarely been studied. The suitability of Fe, Cu, and V ions as dopants for Mn3O4 structure related to the matching in ionic size as well as these elements have numerous oxidation states with interesting electronic configurations. The original goal of this research was to synthesize pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles using a simplistic chemical coprecipitation method to advance their magnetic and photocatalytic applications. This synthesis process is cheap, straight, and can be simply fixed for the manufacture of a large mass of nanomaterials. The incorporation of Fe-Cu and Fe-V cations was functionalized to develop the room temperature ferromagnetic properties of the Mn3O4 semiconductor for technological uses. Furthermore, the synthesized compositions were used as solar-sensitive catalysts for organic waste elimination produced from industrial effluents. The structural characterization, optical properties, and particles morphology of the produced nanopowders were studied through X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), high resolution-transmission electron microscopy (HR-TEM), and diffuse reflectance (DR) apparatuses, respectively.

2. Materials and Methods

2.1. Synthesis procedure

To synthesise pure Fe-Cu, and Fe-V substituted Mn3O4 nanoparticles (Hausmannite), highly analytical grade chemical reagents were utilized without further purification. MnCl2·4H2O, Cu(NO3)2·3H2O, Fe(NO3)2·9H2O, and NH4VO3 were used as sources for Mn, Fe, Cu, and V, with NaOH as the precipitating agent. Milli-Q Water was used as a solvent during the chemical reaction to synthesise pure, Fe-Cu, and Fe-V co-doped Mn3O4 compositions [43,44]. For the synthesis process, required amounts of chemical materials were dissolved into 200 mL of Milli-Q Water, as illustrated in Table 1. Then, the beakers were stirred at 1000 rpm for 30 mins on a magnetic hotplate at room temperature to make homogenous solutions. Later, the NaOH solution was added drop wise under constant stirring (1000 rpm) until the mixture attained pH-10. Finally, the resultant precipitates were intensively washed 7 times using Milli-Q Water to remove the dissolved contaminants like sodium Na or Cl ions. The washed precipitates were dried at 80°C for 6 hrs and then calcined at 500°C for 3 hrs under atmospheric air with increasing rate of 5 C min−1. The obtained powders of the pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles were analyzed using different techniques.

Table 1. Required amounts of the chemical source materials (g) applied to synthesis pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles.
Composition MnCl2 · 4H2O Cu(NO3)2 · 3H2O Fe(NO3)2 · 9H2O NH4VO3
Mn3O4 9.896 - - -
2.5% Fe-2.5% Cu-Mn3O4 9.4 0.302 0.505 -
2.5% Fe-2.5% V-Mn3O4 9.4 - 0.505 0.146

2.2. Physical characterization and applied measurements

Purity, crystalline nature, and phases of the synthesized pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles were examined through the Bruker D8 Advance XRD apparatus using cooper K-alpha radiation (λ = 1.5406 Å). The particle shape of pure, Fe-Cu, and Fe-V substituted Mn3O4 nanoparticles was studied by an HR-TEM (JEOL, JEM-100). The valence states of Mn, O, Fe, Cu, and V constituents were investigated by XPS (Al K-alpha radiation, Fisher Scientific, USA). The room temperature magnetic performance of pure, Fe-Cu, and Fe-V co-doped Mn3O4 samples was detected using a LakeShore 7410 vibrating sample magnetometer. The optical characteristics of pure, Fe-Cu, and Fe-V co-doped Mn3O4 samples were recorded by a DR tool (Shimadzu UV-2050).

The light-activated removal properties of pure, Fe-Cu, and Fe-V co-doped Mn3O4 photocatalysts for 25 mg/L Congo red (CR) dye were studied using the natural sunlight as a radiation source. The role of photolysis process (self-degradation) and the adsorption on the surface of the particles were measured and discussed. The main measurement of the photocatalytic performance was done by adding 0.06 g of pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles to 100 mL solution containing dye concentration of 25 mg/L. The solutions of dye containing catalyst particles were irradiated for definite times under continuous stirring. The absorbance of the irradiated solutions was measured at fixed intervals to estimate the degradation value based on the relation (Eq. 1) [45]:

(1)
Decolorization  ( % ) = A 0 A t A 0 × 100

In relation (1), A0 and At codes specify the initial concentration of CR dye solution (25 mg/L) and the concentration of irradiated solution for the CR contaminant.

3. Results and Discussion

3.1. XRD analysis

The crystallinity phase of pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles synthesized via the coprecipitation route was well-identified using the XRD technique, as represented in Figure 1. As clarified in the XRD pattern of pure Mn3O4 powder, the characteristic peaks of (101), (112), (200), (103), (211), (004), (220), (105), (312), (303), (321), (224), (400), (305), (413), (422), and (404) planes were evidently matched to tetragonal structure of manganese (II,III) oxide, Mn3O4, (hausmannite, I41/amd, JCPDS file No. 80-0382) with calculated lattice constant “a” = “b” = 5.7734 Å and “c” = 9.4257 Å. The appearance of the same characteristics, crystallographic lines in the XRD patterns of Fe-Cu and Fe-V co-doped Mn3O4 samples confirmed the production of hausmannite structure with tetragonal phase. The high XRD intensity of the Fe-Cu co-doped Mn3O4 sample reflects the enhanced crystallinity, while the broadening of peaks of both co-doped samples can be related to the crystallite size reduction. No additional XRD peaks were observed in XRD patterns of pure and Fe-Cu and Fe-V co-doped samples, demonstrating the absence of impurities or any other phases of manganese oxides. Moreover, the Debye–Scherrer method, as given in Eq. (2), was applied to measure the average crystallite size (L) of pure, Fe-Cu, and Fe-V-modified Mn3O4 nanoparticles [46].

(2)
L = 0.9 λ β cos θ    

XRD patterns of pure, Cu-Fe, and V-Fe co-doped Mn3O4 nanoparticles.
Figure 1.
XRD patterns of pure, Cu-Fe, and V-Fe co-doped Mn3O4 nanoparticles.

The θ value in the Debye–Scherrer equation indicates the angle of the XRD peaks, β reflects the full width at half maximum and λ signifies the wavelength of the copper alpha radiation (1.5406 Å). For pure, Fe-Cu, and Fe-V-modified Mn3O4 nanoparticles, the average crystallite sizes were computed based on three main XRD peaks for each sample to be 50, 22, and 31 nm, respectively.

3.2. XPS

Figure 2 depicts the XPS survey spectra of Fe-Cu and Fe-V co-doped Mn3O4 samples, illuminating the occurrence of carbon (C), manganese (Mn), oxygen (O), iron (Fe), copper (Cu) and vanadium (V) elements. The nonappearance of any other elements point to the purity of the Fe-Cu and Fe-V co-doped Mn3O4 compositions. Figure 3 represents the high-resolution deconvoluted XPS spectra of the Mn2p state, where binary twofold binding energy peaks were identified as Mn 2p1/2 and Mn 2p3/2. Based on the XPS spectra of Mn 2p for Fe-Cu-modified Mn3O4 composition, the two valence states are distinguished as Mn2+ (641.15 and 652.09 eV) and Mn3+ state (644.45 and 652.94 eV). For the Fe-V co-doped Mn3O4 sample, the deconvoluted core level spectrum of Mn 2p gives binding energy peaks at 641.35 and 652.11 eV related to the Mn2+ state, while the binding energies at 643.74 and 653.24 were linked to the Mn3+ state [47-49]. As given in Figure 4, the XPS of O 1s for Fe-Cu co-doped Mn3O4 composition reveals three different deconvolution signals at binding energies equal to 528.97, 530.05, and 531.42 eV, which are indexed to lattice oxygen, oxygen vacancy, and chemisorbed oxygen, respectively [50]. The deconvoluted core level splitting pattern of O 1s for Fe-V co-doped Mn3O4 powder displays binding energy peaks at 530.04, 531.54 and 532.69 eV, which also attributed to lattice oxygen, oxygen vacancy, and chemisorbed oxygen species, respectively [50]. The XPS signals of the O 1s state verified the presence of oxygen vacancy defects in both co-doped Mn3O4 compositions.

XPS survey spectra of Fe-V and Fe-Cu co-doped Mn3O4 compositions.
Figure 2.
XPS survey spectra of Fe-V and Fe-Cu co-doped Mn3O4 compositions.
XPS of Mn 2p for (a) Fe-Cu co-doped Mn3O4 and (b) Fe-V co-doped Mn3O4 compositions.
Figure 3.
XPS of Mn 2p for (a) Fe-Cu co-doped Mn3O4 and (b) Fe-V co-doped Mn3O4 compositions.
XPS of O 1s for Fe-V and Fe-Cu co-doped Mn3O4 compositions.
Figure 4.
XPS of O 1s for Fe-V and Fe-Cu co-doped Mn3O4 compositions.

Figure 5 gives the high-resolution deconvoluted core-level splitting patterns of Fe, Cu, and V dopants used to modify the Mn3O4 structure. The pattern of the XPS spectrum of the magnetic Fe ions of Fe-Cu co-doped Mn3O4 structure displays that the divalent Fe2+ and the trivalent Fe3+ ions are present in this composition [51,52]. The binding energy peaks located at 709.16, 713.65 (satellite), and 722.99 eV are in agreement with the XPS analysis of Fe2+-2p, while the binding energy peaks situated at 711.29, 718.22 (satellite), and 725.37 eV were related to Fe3+-2p XPS data. As noticed in Figure 5(a), the nonappearance of a peak around 706-707 eV rules out the occurrence of metallic iron (Fe) element in Fe-Cu co-doped Mn3O4 composition. In Figure 5(b), the high-resolution deconvoluted core level splitting of Cu2+ XPS approves the doping of Cu2+ ions by revealing two binding energy peaks at 933.79 eV and a satellite peak at 944.43 eV of Cu 2p state [48]. As shown in Figure 5(c), the high-resolution deconvoluted spectrum of V dopant gives a peak located at 516.71 eV, which indicates the presence of V4+ oxidation state inside the Fe-V co-doped Mn3O4 sample [53]. These results verify that the dopants of Fe, Cu, and V ions hold the +2/+3, +2 and +4 oxidation states without the presence of any metallic forms in these constituents, respectively. The absence of any metallic form of Fe dopant ruled out its effect on the magnetic properties of Mn3O4 sample. Besides, the electronic configurations of Fe2+, Fe3+, Cu2+, and V4+ ions are [Ar] 3d⁶, [Ar] 3d5, [Ar] 3d9, and [Ar] 3d1, respectively. The presence of unpaired electrons in the 3d-orbitals of these dopants, besides the existence of oxygen vacancies, can greatly improve the magnetic properties of the Mn3O4 sample.

Deconvoluted core-level splitting patterns of (a) Fe, (b) Cu and (c) V dopants used to modify Mn3O4 nanoparticles.
Figure 5.
Deconvoluted core-level splitting patterns of (a) Fe, (b) Cu and (c) V dopants used to modify Mn3O4 nanoparticles.

3.3. TEM

The detailed morphological particles size and shape of pure, Fe-Cu, and Fe-V co-doped Mn3O4 powders were analyzed by a TEM device, as presented Figure 6. The details from the TEM image of the pure Mn3O4 sample illustrate the formation of agglomerated particles with an irregular shape and an average size of 46 nm. As noticed in the TEM image of Fe-Cu co-doped Mn3O4 powder, quasi-spherical homogenous particles formed with an average size of 19 nm, Figure 6(b). The morphological TEM image of Fe-V incorporated into Mn3O4 powder displayed the manufacture of uniform particles with an average size of 35 nm and a high agglomeration ratio.

Images of TEM analysis of (a) pure, (b) Fe-Cu, and (c) Fe-V incorporated Mn3O4 structure.
Figure 6.
Images of TEM analysis of (a) pure, (b) Fe-Cu, and (c) Fe-V incorporated Mn3O4 structure.

3.4. DR study

Figure 7 displays the pattern of DR analysis of pure, Cu-Fe, and V-Fe modified Mn3O4 nanoparticles in the spectral area from 200 to 2400 nm, which is parallel to UV, visible light, and IR regions. The curves of the samples give obvious absorption band edges at different wavelengths, indicating the dissimilarity in the band gap energies. As seen in Figure 7, the absorption band edge of pure Mn3O4 compound was moved to a lower energy region due to the introducing of Cu-Fe and V-Fe ions into the host lattices, besides the observed decreases in the reflectance intensity. The assessment of the band gap energy values of pure, Cu-Fe, and V-Fe modified Mn3O4 nanoparticles can be calculated accurately by using the Kubelka-Munk (Eq. 3) [54]:

(3)
[ F ( R )   h ν ] n = A ( h ν E g )  

DR spectra of pure, Cu-Fe, and V-Fe co-doped Mn3O4 nanoparticles.
Figure 7.
DR spectra of pure, Cu-Fe, and V-Fe co-doped Mn3O4 nanoparticles.

In Eq. (3), hv is the energy of the incident photon, F(R) is the Kubelka-Munk function, Eg stands for the band gap energy, and A is a proportional constant. In this formula, “n” was considered as 2 for a direct transition and 1/2 for an indirect transition. As well, the Kubelka–Munk function can be expressed by formula (Eq. 4) [54]:

(4)
F ( R ) = ( 1 R ) 2 2 R = K S  

Where S, K, and R indicate the scattering coefficient, absorption coefficient, and reflection coefficient, respectively. As illustrated in Figure 8, ([F(R)hv]2 vs. hv), from the linear extrapolation of [F(R)hv]2 to zero point, the band gap energy values of pure, Cu-Fe, and V-Fe modified Mn3O4 nanoparticles were estimated to be 2.1, 1.78, and 1.65 eV, respectively. The band gap of the prepared Mn3O4 nanoparticles is in agreement with published values [55-57]. The introducing of impurity levels by Cu-Fe and V-Fe ions reduces the band gap energy of pure Mn3O4 nanoparticles and gives obvious signs to the active substitution process.

Band gap energy of (a) pure, (b) Fe-Cu, and (c) Fe-V co-doped Mn3O4 nanoparticles.
Figure 8.
Band gap energy of (a) pure, (b) Fe-Cu, and (c) Fe-V co-doped Mn3O4 nanoparticles.

3.5. Room temperature magnetic analysis

To study the influence of Cu-Fe and V-Fe ions on the magnetic order of Mn3O4 nanoparticles, the vibrating sample magnetometer analysis was carried out at room temperature. Figure 9 displays the applied magnetic field dependent magnetization (M–H curves) of pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles at room temperature (300 K). As shown in Figure 9(a), the M–H plot of pure Mn3O4 nanoparticles shows semi-linear performance with a narrow and weak hysteresis loop within ±1000 Oe, indicating the presence of general paramagnetic performance with very weak ferromagnetic order at low magnetic field. The measured coercivity and remanence (retentivity) values from the hysteresis part of the curve of pure Mn3O4 nanoparticles were 138 Oe and 0.063 emu/g. However, the M–H plots of Fe-Cu and Fe-V co-doped Mn3O4 nanoparticles exhibit markedly different magnetization loops compared to pure Mn3O4 nanoparticles. Clearly, Fe-Cu and Fe-V modified Mn3O4 nanoparticles revealed room temperature ferromagnetism with characterized hysteresis shape. As demonstrated in Figure 9(b), the magnetic curve of Fe-Cu co-doped Mn3O4 powder gives high coercivity and remanence (retentivity) values of 1668 Oe and 0.42 emu/g with measured saturation magnetization equal to 1.49 emu/g, respectively. In the same direction, the hysteresis curve of Fe-V co-doped Mn3O4 semiconductor exhibits coercivity, remanence, and saturation magnetization values of 378 Oe, 0.23 emu/g, and 1.67 emu/g, respectively. At room temperature, the pure Mn3O4 powder displayed a paramagnetic, with weak hysteresis at low field, which is in agreement with the previous published reports [12,54]. The detected high saturation magnetization and coercivity values of Fe-Cu and Fe-V modified Mn3O4 nanoparticles are an important issue, which highlight the potential appropriateness of co-doped Mn3O4 nanoparticles for use in magnetic data storage, MRI, biomedical imaging and drug delivery [12,58].

Room temperature magnetic properties of (a) pure, (b) Fe-Cu, and (c) Fe-V co-doped Mn3O4 nanoparticles.
Figure 9.
Room temperature magnetic properties of (a) pure, (b) Fe-Cu, and (c) Fe-V co-doped Mn3O4 nanoparticles.

Nevertheless, the origin of room temperature ferromagnetism can include a very complex process. At present, there is no agreement on the origin of room temperature ferromagnetism in doped oxide materials, although many theoretical concepts have been suggested to explain this ferromagnetic ordering [12,58]. The model of the free-carrier-mediated ferromagnetism was suggested to clarify the magnetic characteristics of Mn-doped III-V semiconductors. However, room temperature ferromagnetism based on the model of the free-carrier predicted for Mn-doped III-V semiconductors may not be appropriate to Mn3O4, as it is highly resistive. Also, the presence of small Fe, Cu, and V clusters or any second phases was ruled out since the characterization analysis of XRD, DR, and XPS did not give any sign for these constituents. The XPS results confirmed that the Fe, Cu, and V ions present as +3/+2, +2, and +4 oxidation states without any metallic form, respectively. The XPS analysis recommends that the Fe2+/3+, Cu2+, and V4+ ions replace the Mn sites in the Mn3O4 lattice. The presence of oxygen vacancies inside Fe-Cu and Fe-V co-doped Mn3O4 nanoparticles was verified based on XPS patterns of the O 1s orbital. As a result, according to our organized characterization analyses, the oxygen vacancies mediated bound magnetic polarons (BMPs) exchange interaction can be recommended for the origin of room temperature ferromagnetism in these compositions [58]. The oxygen vacancies inside Fe-Cu and Fe-V modified Mn3O4 nanoparticles can actively align with the Fe2+/3+, Cu2+, and V4+ cations, leading to operative hybridization for dopants and defects, which can induce room temperature ferromagnetic order in Fe-Cu and Fe-V co-doped Mn3O4 nanoparticles. The exchange interaction between the Fe2+/3+, Cu2+, and V4+ ions and the contamination band made by these defects (oxygen vacancies) proposes the construction of BMPs, which regulate the ferromagnetic ordering, leading to this improved room temperature ferromagnetic performance.

3.6. Photocatalytic study

The photocatalytic investigation of the obtained compositions was estimated by the photocatalytic elimination of CR (25 mg/L) in an aqueous solution under ordinary solar irradiation. The 25 mg/L CR dye solutions (100 mL) were readied from the stock solution of CR pollutant, and 0.6 g of pure, Fe-Cu, and Fe-V modified Mn3O4 catalysts were suspended. The obtained solutions were stirred for 5 mins in a dark environment before being exposed to solar radiation. At ordered time intervals (5 mins), ∼ 3–4 mL of dark and irradiated solution were taken out using a 10 mL syringe, and the particles of the pure, Fe/Cu, and Fe/V modified Mn3O4 catalysts were separated through a centrifuge device. The absorbance opposed to wavelength (λ, nm) of the photodegraded CR samples was measured from 250 to 650 nm via using UV-visible spectrophotometer, as revealed in Figure 10. The absorbance peak at 497 nm was utilized to calculate the concentration value of organic CR pollutant for each interval time (5 mins). Primarily, pure, Fe-Cu, and Fe-V modified Mn3O4 semiconductor catalysts had adsorption values of CR dye of 16, 27, and 11%, respectively. Also, the photolysis process of CR dye in the absence of the catalyst ruled out the self-degradation under sunlight irradiation. After 25 mins of solar irradiation, the photocatalytic process was completed for the Fe-Cu modified Mn3O4 catalyst. Exactly, the absorbance vs. wavelength plot of the CR solution using pure Mn3O4 semiconductor catalyst reflects a degradation efficiency of 59% after 25 mins. For the Fe-Cu modified Mn3O4 catalyst, the changes in the absorbance peak at 497 nm confirmed a photo-removal activity of 98% during 25 mins of solar light irradiation. On contrast, the variations of absorbance peak at 497 nm of CR solution using Fe-V modified Mn3O4 semiconductor catalyst provides a photodegradation activity of 56% in the same period. The sequence of degradation efficiency was Fe-Cu modified Mn3O4 > Mn3O4, > Fe-V modified Mn3O4 catalysts. The results clarify that the addition of Fe-Cu ions remarkably trigger the photo-removal efficiency of Mn3O4 semiconductor towards CR dye, while the Fe-V blend slightly weak the activity.

The absorbance spectra depicting degradation of CR dye under solar light at room temperature for (a) pure, (b) Fe-Cu, and (c) Fe-V co-doped Mn3O4 nanoparticles.
Figure 10.
The absorbance spectra depicting degradation of CR dye under solar light at room temperature for (a) pure, (b) Fe-Cu, and (c) Fe-V co-doped Mn3O4 nanoparticles.

Two of the main factors that influence the degradation activity of the photocatalytic process are the broad absorption of light energy (photons) and the effective separation of charge carriers. Both co-doped samples have broad absorption properties, but it seems that the addition of Fe-Cu supports the charge carriers’ separation, which limits their recombination. The presence of V4+ ions seems to increase the recombination rate of the charge carriers. Furthermore, the TEM images confirmed that Fe-Cu modified Mn3O4 catalysts have the smallest particle sizes, which can increase the reaction surface.

As displayed in Figure 11(a), the plots of ln(C0/Ct) vs. time of irradiation represent the kinetic performance for the elimination of CR dye by the prepared pure, Fe-Cu, and Fe-V modified Mn3O4 catalysts. The kinetics of photodegradation reaction of pure, Fe-Cu and Fe-V modified Mn3O4 catalysts has been analyzed by using the well-known pseudo-first-order kinetic formula using Langmuir-Hinshelwood (LH) model, as shown in (Eq. 5) [59]:

(5)
l n C 0 C t = k a p p t    

Shows (a) Kinetic plots of photodegradation of CR dye under solar light for pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles and (b) impact of dose of Fe-Cu co-doped Mn3O4 catalyst on removal efficiency for CR dye.
Figure 11.
Shows (a) Kinetic plots of photodegradation of CR dye under solar light for pure, Fe-Cu, and Fe-V co-doped Mn3O4 nanoparticles and (b) impact of dose of Fe-Cu co-doped Mn3O4 catalyst on removal efficiency for CR dye.

In this formula, “kapp” stands for the apparent rate constant of Langmuir-Hinshelwood first-order model, “t” represents the time of each interval, C0 is the main concentration, and Ct is the concentration of degraded solutions at different interval times. The values of apparent rate constant (kapp) were calculated by linear fit of points of ln(C0/Ct) vs. time (min) plots. The achieved values of apparent rate constant (kapp) for pure, Fe-Cu, and Fe-V modified Mn3O4 catalysts are ∼ 0.044, 0.12 and 0.03 min−1, respectively. The photodegradation first-order apparent rate constant (kapp) of Fe-Cu modified Mn3O4 catalyst is higher than that of Mn3O4 and Fe-V modified Mn3O4 catalysts. Moreover, the best catalyst dose of Fe-Cu modified Mn3O4 sample for photo-removal of CR dye has also been identified by varying the photocatalyst quantity from 0.02 to 0.1 g under solar irradiation with a fixed CR concentration of 25 mg/L, and the achieved photodegradation efficiencies were graphically plotted in Figure 11(b). As noticed in Figure 11(b), the photo-removal of CR dye was intensely affected by the dose of Fe-Cu modified Mn3O4 catalyst. 47% photodegradation efficiency of CR dye was detected when 0.02 g of Fe-Cu modified Mn3O4 catalyst was used. When the amount of Fe-Cu modified Mn3O4 catalyst was increased to 0.04, 0.06, 0.08, and 0.1 g, 74%, 98%, 81%, and 67% degradation efficiencies of CR dye were recorded, respectively. It is noticeable that by increasing the Fe-Cu modified Mn3O4 catalyst from 0.02 g to 0.06 g, the photo-removal efficiency of CR dye was improved from 47% to 98% under the same conditions. These improvements can be seemingly attributed to the availability of more energetic sites that can yield extra reactive radicals by increasing the Fe-Cu modified Mn3O4 photocatalyst. But the further growth of Fe-Cu modified Mn3O4 catalyst may increase the opaqueness of the solution, leading to the hindering of solar light penetration, which reduces the activity of the removal of CR dye. As a result, the suitable amount of Fe-Cu modified Mn3O4 photocatalyst was estimated to be 0.06 g.

The superoxide (O2•–) and hydroxyl ions (·OH) radicals are highly energetic and non-stable reactive species that commonly possess a remarkable influence on the photo-removal of organic pollutants such as dyes. To know the roles of the superoxide (O2•–), hydroxyl (·OH) ions, holes or negative electrons species on the activity of Fe-Cu modified Mn3O4 photocatalyst for decomposition of CR dye, different chemical trapping agents were added. Herein, the K2Cr2O7 was used to capture electrons, isopropyl alcohol to attack ·OH, EDTA to detect the positive holes and benzoquinone to identify the superoxide (O2•–). As illustrated in Figure 12(a), the activity of the degradation of Fe-Cu co-doped Mn3O4 photocatalyst for CR dye was noticeably dropped after using the isopropyl alcohol and benzoquinone scavengers which indicate that the hydroxyl (·OH) and superoxide (O2•–) radicals are the power species to remove this dye using Fe-Cu co-doped Mn3O4 photocatalyst.

Illustrates (a) effect of chemical scavengers on degradation efficiency of Fe-Cu co-doped Mn3O4 catalyst and (b) TOC removal (%) test of Fe-Cu co-doped Mn3O4 catalyst for analysis of CR mineralization. EDTA: Ethylenediamine tetraacetic acid.
Figure 12.
Illustrates (a) effect of chemical scavengers on degradation efficiency of Fe-Cu co-doped Mn3O4 catalyst and (b) TOC removal (%) test of Fe-Cu co-doped Mn3O4 catalyst for analysis of CR mineralization. EDTA: Ethylenediamine tetraacetic acid.

To examine the real applicability of Fe-Cu co-doped Mn3O4 photocatalyst, the total organic carbon (TOC) was calculated based on the relation (Eq. 6) [60]:

(6)
%   T O C = T O C 0 T O C t T O C 0   ×   100

In relation (6), TOC0 and TOCt represent the primary TOC and their values at different solar irradiation, respectively. As illustrated in Figure 12(b), the % TOC elimination of Fe-Cu cdoped Mn3O4 photocatalyst is 94.5% for 25 mg/L CR dye, demonstrating that the major hazardous and non-hazardous by-products were converted (mineralized) into H2O and CO2 after 40 min, which confirms the perfect mineralization for CR dye. The mineralization process takes more time compared to the decolorization of CR dye. This difference can be related to the production of intermediate products during the mineralization process, and finally, these compounds are converted to H2O and CO2 molecules.

The photodegradation reusability of the Fe-Cu modified Mn3O4 photocatalyst was examined under similar treatment conditions. The recycled photodegradation processes were symbolized as 1R, 2R, 3R, and 4R, indicating the first, second, third, and fourth cycles, respectively. The reusability test is used to explore the stability of the Fe-Cu modified Mn3O4 photocatalyst for the green environmental remediation process. As shown in Figure 13, the Fe-Cu modified Mn3O4 photocatalyst revealed good reusability and stability properties until the fourth cycle. The measured photodegradation efficiencies of Fe-Cu modified Mn3O4 photocatalyst for 1R, 2R, 3R, and 4R cycles were 98%, 93%, 86%, and 79%, respectively. The decreases in the photocatalytic efficiency of Fe-Cu co-doped Mn3O4 photocatalyst may be ascribed to the amount of catalyst lost during the washing and drying processes for each cycle. These findings recommend that Fe-Cu co-doped Mn3O4 photocatalyst has the potential to be utilized for a long time in the degradation reaction of CR dye.

Stability and reusability test of Fe-Cu co-doped Mn3O4 catalyst towards CR pollutant.
Figure 13.
Stability and reusability test of Fe-Cu co-doped Mn3O4 catalyst towards CR pollutant.

Commonly, the photodegradation of organic dyes, pharmaceutical compounds, or other contaminants by oxides semiconductor photocatalysts includes three stage of reactions; (I): producing of negative electron (e-) and positive holes (h+) at the conduction band (CB) and valence band (VB) of Fe-Cu modified Mn3O4 photocatalyst under solar irradiation, respectively; (II): the produced e- and h+ transfer to the surface of Fe-Cu co-doped Mn3O4 particles and react with oxygen (O2) and water (H2O) to produce other superoxide (O2•–), and hydroxyl (·OH) reactive species; and finally (III): the superoxide (O2•–), and hydroxyl (·OH) reactive species attack and degrade CR molecules via robust oxidation and reduction reactions, as illustrated in Figure 14 and clarified in the following steps (Eq. 7)[61-63]:

(7)
C u / F e Mn 3 O 4   Photons  e + h +

e + O 2   O .

h + + H 2 OH .   +  H +

h + + OH   OH .  

Cu 2 + + e   Cu +

Fe 3 + + e   Fe 2 +

Cu + or Fe 2 + + O 2   Cu 2 + +  Fe 3 + +  O .

O . /  OH . +  CR moleclues H 2 +  CO 2

Diagram depicting a proposed mechanism of CR degradation using Fe-Cu co-doped Mn3O4 catalyst.
Figure 14.
Diagram depicting a proposed mechanism of CR degradation using Fe-Cu co-doped Mn3O4 catalyst.

4. Conclusions

The discharge of industrial organic contaminants such as colored dyes into surface water has a dangerous influence on the environment and all living organisms. Thus, the efficient and fast treatment of these dissolved pollutants is an important issue. In this study, new Fe-Cu and Fe-V co-doped Mn3O4 compositions were synthesized for the active treatment of wastewater. The obtained results revealed that the Fe-Cu and Fe-V co-doped Mn3O4 compositions have strong ferromagnetic behavior and superior catalytic properties for technological and environmental applications. The XPS signals of Fe-Cu and Fe-V co-doped Mn3O4 compositions confirmed the valence states of +2/+3, +3, and +4 for Cu, Fe, and V dopants inside Mn3O4 structure, respectively. The intrinsic ferromagnetism of Fe-Cu and Fe-V co-doped Mn3O4 compositions at room temperature was related to Cu2+, Fe2+/3+, and V4+ dopants as well as defects (oxygen vacancies). The saturation magnetization of 1.49 and 1.67 emu/g, as well as coercivity of 1668 and 378 Oe, were detected for Fe-Cu and Fe-V co-doped Mn3O4 compositions, respectively. The detected ferromagnetism performance was modeled by the BMPs’ mechanism. The perfect photo-removal efficiency of Fe-Cu co-doped Mn3O4 catalyst was verified for CR dye with a maximum activity of 98% after of 25 mins of sunlight irradiation. As a result, the Fe-Cu co-doped Mn3O4 composition is a really promising catalyst, which needs to be industrialized for green environmental uses.

Acknowledgment

This work was supported by the Deanship of Scientific Research Vice Presidency for Graduate Studies and Scientific Research, King Faisal University, Saudi Arabia [project Number: KFU251301].

CRediT authorship contribution statement

This study was completely prepared by Dr. Ghayah M Alsulaim.

Declaration of competing interest

All the authors declare no competing interests.

Declaration of Generative AI and AI-assisted technologies in the writing process

The authors confirm that there was no use of artificial intelligence (AI)-assisted technology for assisting in the writing or editing of the manuscript and no images were manipulated using AI.

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