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Oxidative dehydrogenation of ethylbenzene over γ-Al2O3 supported ceria-lanthanum oxide catalysts: Influence of Ce/La composition
⁎Corresponding author. ksramarao@iict.res.in (Seetha Rama Rao Kamaraju) ksramarao.iict@gov.in (Seetha Rama Rao Kamaraju)
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Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Peer review under responsibility of King Saud University.
Abstract

Abstract
A series of CeO2/γ-Al2O3 (CA) catalysts with CeO2 loading of 5, 10, 15 and 20 wt% were prepared by a facile incipient wetness impregnation technique. Another series of La3+ doped catalysts (LCA) were prepared, wherein, 1, 3 and 5 wt% of La2O3 was doped in 15 wt%CeO2/γ-Al2O3, which were designated as 1LCA, 3LCA and 5LCA catalysts. Both CA and LCA catalysts were characterized by thermogravimetric analysis (TGA), BET surface area, X-ray diffraction (XRD), Infrared (FT-IR) spectroscopy, UV–vis diffuse reflectance spectra (UV–vis DRS), transmission electron microscopy (TEM), temperature programmed desorption of NH3 (TPD of NH3) temperature programmed reduction (TPR), CO2 pulse chemisorption and O2 pulse chemisorption techniques. All CA and LCA catalysts were evaluated for ethylbenzene (EB) oxidative dehydrogenation to styrene (ST) in vapor phase under atmospheric pressure with CO2 as an oxidant. Albeit CA and LCA catalysts are active, 15CA and 3LCA catalysts are found to be the best catalysts of the respective series. Apart from compatible acid-base and redox characteristics, sufficient amount of solid solution clusters (CexLa1-xO2-δ) are responsible for superior activity of 3LCA catalyst.
Keywords
Oxidative dehydrogenation
Ethylbenzene
Styrene
Cerium oxide
Lanthanum oxide
CO2
1 Introduction
In general, the oxidative dehydrogenation (ODH) process assists in getting high yields of desired product through the removal of H2 by reacting with suitable oxidant. Among the oxidative dehydrogenation reactions, catalytic conversion of ethylbenzene in the presence of an oxidant to yield greater amounts of styrene monomer is a promising route. Commercially styrene production involves dehydrogenation of ethylbenzene (EB) over K2O-doped Fe2O3 catalyst with super heated steam at elevated temperature (873–923 K) (Lee, 1973). Few studies on the catalytic performance over chemically modified CeO2 based catalysts have been reported. Oxygen storage capacity (OSC)/oxygen releasing ability (ORA) which is essential in a redox action, makes ceria an essential component in the design of three-way-catalysts for automobile exhaust treatment. In addition, ceria catalysts are active for CO oxidation, CO2 activation and low temperature water-gas shift reaction. In the context of ethylbenzene oxidative dehydrogenation process few catalytic systems containing ceria as an active component or promoter, such as CeO2/Hydrotalcite (Ashok Kumar et al., 2013) meso porous CeO2 (Jie et al., 2009) metal doped CeO2 (Jie et al., 2011) vanadium/CeO2-MgO (Van et al., 2014) vanadium/Al2O3-CeO2, etc. are studied with enhanced catalytic activity using a variety of oxidant/diluent (O2, N2O, SO2, Ar and N2) (Mahipal Reddy et al., 2007). Among the oxidants used, CO2 has been regarded as a suitable oxidant because it acts as a mild oxidant thereby preventing the over oxidation, produces CO, a useful chemical in organic transformations, CO2 usage as an oxidant in reverse water gas shift reaction (RWGSR) is highly helpful in minimizing the CO2 emissions into the atmosphere to some extent. As it is reported, the energy consumption for the production of one ton of styrene with CO2 is lower by an order of one magnitude compared to the steam assisted process (Mimuraa et al., 1998a, 1998b). With an objective of getting higher styrene yields and stable activity, wide range of catalysts like Cr/MCM-41, Cr2O3/Al2O3 (Yoshihiko et al., 2005; Xingnan et al., 2005), MgO-modified Al2O3 supported V-Sb oxide, LaVOx/SBA-15, MnO2-ZrO2 (Do-Young et al., 2008; Liu et al., 2008; David Raju et al., 2006), vanadium-antimony oxide, modified vanadium alumina (Do-Young et al., 2005; Jong-San et al., 2003) have been reported with CO2 as a soft oxidant. Cobalt and nickel ferrites and Co-Ni/carbon nanotubes (Vladislav et al., 2002; Kazuhiro et al., 2010; Tiago et al., 2011; Xiao et al., 2011), K2O assisted TiO2-ZrO2, Co-Mo nitride and vanadium-magnesia (David Raju et al., 2007; Madhavi et al., 2014; Shiju et al., 2011) have shown good catalytic performance. Activated carbon supported vanadium/MgO, γ-Al2O3 and Lanthanide free perovskite oxide have also exhibited high catalytic performance (Raphael et al., 2008; Christian et al., 2013; Ryo et al., 2013). Similarly, FeOx/(Mg,Zn)(Al)O and Fe-doped MgAl2O4 have shown good styrene selectivity under CO2 influence (Rabindran et al., 2011; Min et al., 2013). However the aforementioned catalysts could not accomplish higher EB conversion and styrene selectivity for extended time even at elevated temperatures. The present study pays an attention to investigate the promotional effect of La2O3 on CeO2/γ-Al2O3 catalysts to enhance the catalytic efficiency in the oxidative dehydrogenation of ethylbenzene.
2 Materials and methods
2.1 Preparation of catalysts
Incipient wetness impregnation method was adopted for the preparation of CeO2/γ-Al2O3 (CA) and La2O3/CeO2/γ-Al2O3 (LCA) catalysts (David Raju et al., 2007). Prior to the catalyst preparation, γ-Al2O3 (M/s. Sud Chemie, India, pore volume 0.3 mL/g, BET surface area 200 m2/g) was sieved to particles of sizes 75–150 μm and dried under vacuum, these dried γ-Al2O3 particles were used as a support, which were impregnated with the requisite amounts of Ce (NO3)2·6H2O (M/s. SD-Fine, AR grade, 99% purity) aqueous solution. Excess water was removed by heating the material on a hot plate at 373 K followed by drying in a hot air oven overnight at 373 K and subsequently calcined in air at 773 K for 5 h. The catalysts thus obtained contain 5, 10, 15 and 20 wt% of CeO2, which were denoted as 5CA, 10CA, 15CA and 20CA based on the amount of CeO2 in weight percent. Similarly, La2O3/CeO2/γ-Al2O3 catalysts were prepared by doping 1, 3, and 5 wt% of La2O3 in 15 wt% CeO2/γ-Al2O3 using the aqueous solution of La (NO3)3·6H2O (M/s Alfa Aesar, Assay, 99.9%) These catalysts were labeled as 1LCA, 3LCA and 5LCA, wherein prefixed numerical value represents the loading of La2O3 in weight percent.
2.2 Characterization of catalysts
XRD patterns for CA and LCA catalysts were obtained on a ULTIMA-IV diffractometer (M/s. Rigaku Instruments, Japan) with Cu-Kα monochromatic radiation. Structural phases were determined for sintered powders in a continuous scan mode in the 2θ range from 10 to 80° at a 0.07 sampling pitch and 4°/min scan rate (40 kV, 30 mA). H2-TPR profiles of the catalysts were generated on a homemade reactor. Briefly, 100 mg of catalyst particles taken in a quartz reactor was heated up to a temperature of 1073 K at a linear heating rate of 10 K/min while maintaining 5% H2/Ar flow (30 cm3/min) and maintained at the final temperature under isothermal conditions for 30 min. H2 consumption was monitored by a TCD equipped gas chromatograph (M/s. CIC Instruments, India). FT-IR investigation on the catalyst samples was recorded on a Spectrum-GX spectrometer (M/s Perkin Elmer, Germany) in the scan range 4000–400 cm−1. UV–vis DRS were recorded on a UV Win Lab spectrometer (M/s. Perkin Elmer, Germany) with an integrating sphere reflectance accessory in a region of 200–800 nm. Brunauer-Emmett-Teller (BET) equation is used to calculate the surface area of the catalysts. For obtaining the BET-Surface area, N2 adsorption experiments were conducted at −196 °C on an Autosorb Instrument (M/s. Quantachrome, USA). Prior to N2 adsorption test, the catalyst was degassed under vacuum at 573 K for 3 h to remove the physisorbed moisture. Morphological investigation of the catalysts were obtained by transmission electron microscopy (TEM, Model TECHNAI G2 USA), operated at 200 kV. A copper grid coated with carbon and formava (polymer coated carbon grid used in TEM analysis) film was used to disperse the sample. The sample was prepared by placing few milligrams of finely grounded catalyst in spectral grade ethanol solution followed by ultrasonication. TGA (M/s. Q 500) investigation of the spent catalyst was performed in air on a Q 500 thermogravimetric analyzer using an alumina pan from RT to 1073 K at a heating rate of 10 K/min to estimate the weight loss due to removal of carbonaceous deposits on the surface of the spent catalyst. CO2 Pulse Chemisorption experiment was carried on an Autosorb iQ (M/s. Quantachrome USA) unit. Catalyst sample (100 mg), taken in a quartz reactor, was first reduced in H2 gas at a flow rate of 60 cm3/min with a heating rate of 10 K/min up to 873 K for 90 min. The sample was then flushed with helium gas for 1 h at 873 K. Pure CO2 (100%) gas was then introduced in pulses until catalyst gets saturated and the amount of CO2 was analyzed by an in-built thermal conductivity detector. Oxygen Pulse Chemisorption at a temperature of 873 K (same as the reaction temperature) was carried on an Autosorb iQ (M/s. Quantachrome USA) unit. Catalyst sample (100 mg), taken in a quartz reactor, was first reduced in H2 gas at a flow rate of 60 cm3/min and with a heating rate of 10 K/min up to 873 K for 90 min. The samples were then flushed with helium gas for 1 h at 873 K. 1% O2 in helium gas was then introduced in pulses and the adsorption uptake (amount of O2) was measured with the help of an in-built a thermal conductivity detector. Temperature programmed desorption (TPD) of NH3 (5%NH3 in helium) studies were performed using an Autosorb iQ (M/s. Quantachrome USA). NH3 was adsorbed on catalyst at 373 K by maintaining (5%NH3 in helium) flow for 30 min followed by purging at the same temperature with helium gas (20 cm3/min) for the removal of the physisorbed NH3. Desorption of NH3 was conducted by maintaining helium gas flow and simultaneously increasing the temperature from 373 K to 973 K at a heating rate of 5 K/min.
2.3 Evaluation of catalyst
The catalytic activity test was conducted in a fixed bed down flow quartz reactor (18 mm i.d. × 300 mm long) at atmospheric pressure in the temperature range of 723–923 K with either N2 or CO2 flow. Briefly, a catalyst mass of 1 g was placed at the centre of the reactor between two quartz wool plugs and above the catalyst bed, quartz glass chips to act as a preheating zone was filled. The reactor was placed vertically inside an electrically heated tubular furnace connected with a K-type thermocouple and a temperature controller. The catalyst was activated in a flow of N2 at 923 K for 1 h prior to the reaction. After the activation, the temperature was adjusted to the desired level of reaction environment, and the reaction was started by pumping ethylbenzene (EB) feed (1 cm3/h) by a syringe pump (M/s. B. Braun, Germany) along with either N2 or CO2 (30 cm3/min) flow. The liquid product mixture from the reactor outlet was condensed in ice cooled trap and was analyzed at regular intervals on a flame ionization detector (FID) equipped gas chromatograph (M/s. HP, USA), using a 30 m wax GB capillary column. The gaseous products (H2, CO2, CO and CH4) were analyzed on-line by gas chromatograph (M/s. Agilent Technologies, USA) equipped with a thermal conductivity detector (TCD) and a packed Porapak Q column of 3 m length.
3 Results and discussion
3.1 Characterization of catalysts
3.1.1 BET surface area
BET surface area values of the catalysts were listed in Table 1. During the catalyst preparation via incipient wetness impregnation procedure, we used commercially available γ-Al2O3 as support (BET surface area: 200 m2/g), which provided an excellent surface area for dispersing active CeO2 and/or active solid solution (CexLa1-xO2-δ) moieties in LCA samples. This can be manifested by the fact that even after deposition of CeO2 in variable compositions on γ-Al2O3 there is not much decrease in the surface area of the catalysts (165, 151, 142 and 135 m2/g for 5CA, 10CA, 15CA and 20CA catalysts respectively). In addition, after doping of 15CA with various compositions of La2O3, no momentous decrease in the surface area (138, 131 and 129 m2/ g for 1LCA, 3LCA and 5LCA catalysts respectively) was observed. BET surface area per gram of support for all the catalysts is nearly constant (160–174 m2/g of support). This is possible if the active component either CeO2 or CeO2/La2O3 combination possess more or less same crystallite size even against variable composition. These results evidently endorse that both CeO2 and La2O3 are present in highly dispersed state as isolated CeO2 and existence of fraction of solid solution (CexLa1-xO2-δ) species.
3.1.2 X-ray diffraction studies on CA and LCA catalysts
XRD patterns of CA and LCA catalysts including CeO2, La2O3/CeO2 were presented in Fig. 1, revealing the presence of cubic CeO2 (1 1 1) plane. Herein, diffraction signals pertaining to La2O3 in the LCA samples were not observed. For the clarity of understanding XRD pattern of La2O3 also displayed in Fig. 2. We assume that there is a chance of lanthanum ions entering into CeO2 (1 1 1) lattice to get (CexLa1-xO2-δ) species in LCA catalysts. Additionally, it can stabilize the γ-Al2O3 phase by interacting with it (Bettman et al.,1989; Alphonse and Faure, 2014). It can be noted that the diffraction lines of LCA samples are slightly shifted to lower 2θ region compared to that of bulk cubic CeO2. Doping of lanthanum (La3+ = 0.116 nm) ions into CeO2 (Ce ions = 0.097 nm) lattice causes to increase in the lattice parameter due to the difference in the sizes of La3+ and Ce4+ ions (Lakshmi et al., 2011). Mild intense diffractions lines due to the presence of γ-phase of Al2O3 can be seen in the XRD patterns of catalysts with lower ceria contents (Mahipal Reddy et al., 2007; Dolly et al., 2011; Gangar et al., 2012; Martınez-Arias et al., 2000; Damyanova et al., 2002; Kamal, 2007; Parag et al., 2011). In the XRD patterns of catalysts with higher CeO2 content and in LCA samples, no intense peaks due to γ-Al2O3 phase are observed which indicates the presence of this phase is in poorly crystalline form even though it is a known fact that La2O3 evidently stabilizes the γ-phase of Al2O3 (Lakshmi et al., 2011). Crystallite size of CeO2 or CexLa1-xO2-δ species calculated from the XRD raw data by using Debye-Scherrer equation is shown in Table 1. Herein, (1 1 1) plane at a 2θ value of 28° due to either La2O3 inserted into CA to get a solid solution i.e. CexLa1-xO2-δ or CeO2 with similar 2θ value has been taken for the calculation of crystallite size. In addition, a signal at a 2θ value of 46° due to the presence of (4 0 0) plane ascribed to existence of γ-Al2O3 phase while, mild intense (4 0 0) plane at a 2θ value of 69° indicates the presence of CeO2. The CeO2 and CexLa1-xO2-δ crystallite size in the γ-Al2O3 supported catalysts (∼20 nm) is significantly lower by a factor 4 compared to that of bulk CeO2 or La2O3/CeO2 (∼80 nm). This result clearly indicates the fine dispersion of CeO2 particles on γ-Al2O3 surface without compromising the surface area. XRD pattern of 3LCA spent catalyst (collected after 50 h TOS in the EB oxidative dehydrogenation reaction) witnesses more or less similar crystallite size of CeO2 or CexLa1-xO2-δ as in fresh catalyst. In the present study we did not find XRD peaks due to LaAlO3 which is in line with the literature (Lakshmi et al., 2011) study.

3.1.3 Transmission electron microscopic investigation
TEM images of the representative sample; 3LCA was shown in Fig. 3. Fine particles of CeO2, La2O3 as well as CexLa1-xO2-δ can be seen in the fresh sample (Fig. 3a). The SAED image shows various planes of CeO2 or CexLa1-xO2-δ (Fig. 3b). From the TEM picture (Fig. 3c), of the spent catalyst, (collected after time on stream study of EB oxidative dehydrogenation), did not show much variation in size compared to that of fresh catalyst (no phase changes were observed from the XRD results of spent 3LCA catalyst). This is an apparent sign that there was no drastic agglomeration of particles even after the prolonged TOS measurement.
3.1.4 Temperature programmed reduction studies on CA and LCA catalysts
The H2-TPR profiles of CA and LCA along with CeO2 and La2O3/CeO2 were shown in Fig. 4. Generally, bulk CeO2 displays two stage reduction with peaks pertaining to surface capped oxygen and bulk ceria reduction. (Shung et al., 2011) have observed that these two reduction maxima are centered at ∼693 and >973 K respectively. The difference in these two successive reduction temperatures could be due to dissimilar binding energy of oxygen to cerium cations in crystal lattice. In the TPR plot of 15CA catalyst, the two Tmax values are shifted to lower temperature region compared to those in either 10CA or 20CA catalysts. Comparison of TPR patterns of CeO2 (Fig. 4a) and CeO2-La2O3 (Fig. 4b) reveals that the low temperature signal (Tmax of ∼800 K in CeO2 has been shifted to ∼1000 K when La2O3 has been introduced. This is a clear indication of existence of interacted species between CeO2 and La2O3. The fine dispersion of CeO2 particles and proper interaction with the support could be the reason for facile reduction of Ce4+ species. The intensity of reduction maxima (Tmax) in the TPR patterns of LCA samples is higher than those in CA samples. Thus one can presume that the role of La2O3 is to increase the number reducible species of CeO2 during reduction event. Among the two reduction maxima, the low temperature signal could be due to reduction of CeO2 species interacted with La2O3 and the high temperature signal ascribed to reduction of CexLa1-xO2-δ species. Higher loadings of La2O3 in LCA catalysts cause shifting of Tmax to lower temperature region and these results are in line with those reported by Shuang et al. (2011) and Lakshmi et al. (2011).
3.1.5 Ultra violet–visible diffuse reflectance spectroscopic (UV–vis DRS) study on CA and LCA
The UV–vis DRS of the CA and LCA including bulk CeO2 and La2O3/CeO2 samples were depicted in Fig. 5. A split in the absorption maxima is visible for pure CeO2 and La2O3/CeO2, centering at ∼ 253 and 287 nm corresponding to charge-transfer (CT) of O2− → Ce3+, O2− → Ce4+ and 339 nm absorption ascribed to inter band transitions (IBT) (Lakshmi et al., 2011). Bensalem et al. (1995) have pointed out that the UV–vis DRS spectrum for CeO2 is affected by the peculiar reflectance effects produced by the strong absorption of CeO2 in the UV range. In the present investigation, UV–vis DR spectra of all the CA catalysts displayed unresolved absorption trend with mild intense bands at 325, 335, 345 and 355 nm respectively. Shifting of absorption band to lower wavelength with decrease in CeO2 content in UV region (≤355 nm) indicates the presence of defects produced in the lattice during CeO2 incorporation. Besides, a partially resolved peak related to IBT can also be observed in UV region at ≤355 nm in all CA and LCA catalysts due to significant influence of CeO2 accompanied with La2O3 on γ-Al2O3. The formation of solid solution in the La2O3 doped CA samples not only alter the crystalline nature but also affects the charge transfer band positions leads to optical properties of the catalyst. Interestingly, shifting of absorption signals (blue shift) in CA and LCA (average crystallite size 20 nm) may be due to the smaller crystallites than in the bulk CeO2 (80 nm), La2O3/CeO2 (78 nm) catalysts (Martınez-Arias et al., 2000).
3.1.6 Fourier Transform infrared spectroscopic investigation on CA and LCA catalysts
The FT-IR patterns of CA and LCA including CeO2 and La2O3/CeO2 obtained in the region of 400 and 4000 cm−1 are presented Fig. 6. The mild intense signal at 3432 cm−1 can be attributed to absorption of OH stretching mode. The absorption signal at 1631 cm−1 is due to the deformation band of interlayer H-O-H molecules. Besides metal-oxygen, Al-O or Ce-O vibrations can be expected in the 500–900 cm–1 region. CeO2 bands in the range of 400 to 750 cm−1 due to stretching vibration (Dolly et al., 2011). FT-IR patterns of La2O3 incorporated samples demonstrated similar absorptions due merging of La-O into CeO2/γ-Al2O3 absorption net work to get a solid solution. Therefore, we assumed the absorption reflection at 580 cm−1 due to stretching mode of La2O3 assisted AlO6 or bending mode of CeO2 (Ce-O-C). The principal vibration mode of La-O usually occurs in the range of 920–940 cm−1. However in the present investigation, La-O absorptions in LCA are not visible, indicates the formation of solid solution. A sharp band observed at around 846 cm–1 in CA and LCA samples is due to the stretching mode of AlO4. Whereas, strong band marked at around 570 cm–1 can be attributed to stretching mode of AlO6 or bending mode of CeO2 (Kamal, 2007).
3.1.7 Temperature programmed desorption of NH3
To find out the acid site distribution of CA and LCA catalysts, temperature programmed desorption of NH3 experiments were conducted and the TPD profiles of 15CA, 1LCA, 3LCA and 5LCA catalysts were shown in Fig. 7. The acidic sites can be classified based on the desorption temperature. If NH3 desorbs below 523 K these acidic sites are weak acidic sites, 523–673 K range corresponds to moderate acidic sites and beyond 673 K represents strong acidic sites (Chada et al., 2017). In the NH3-TPD pattern of 15CA sample, a very broad desorption peak with its peak maximum (Tmax) at around 723 K is observed. This peak is distributed in a wide temperature range of 573–873 K with strong signal intensity. This strong and wide temperature range peak is primarily due to the generation of acidic sites owing to interaction between CeO2 and γ-Al2O3 leading to the formation Al- and Ce- linkages through bridging of oxygen bonds. In addition an intense board peak at a Tmax of ∼473 K is observed. Generation of these weak acidic sites in 15CA and LCA catalysts can be attributed to the presence of well dispersed solid solution species with γ-Al2O3. The amount of NH3 desorbed in different temperature regions implying the strength of acidic sites (Table 2).
| Catalyst | Acidic sites (mmol/g) | ||
|---|---|---|---|
| Moderate | Strong | Total | |
| 15CA | 0.294 | 0.828 | 1.119 |
| 1LCA | 0.243 | 0.543 | 0.786 |
| 3LCA | 0.235 | 0.583 | 0.818 |
| 5LCA | 0.191 | 0.575 | 0.766 |
As shown in Table 2, in 3LCA the total acidic sites are higher compared to 1LCA and 5LCA, but exhibited higher conversion of EB and selectivity of styrene, revealing that apart from acidity, other parameters like dispersed species might have contributed for the catalytic activity.
3.1.8 CO2 Pulse Chemisorption studies on CA and LCA catalysts
The cumulative amounts of CO2 obtained in the pulse injections at 873 K over partially reduced 1LCA, 3LCA, 5LCA and 15CA catalysts were shown in Fig. 8. CO2 Pulse Chemisorption on partially reduced CeO2 i.e. (CeOX) catalysts gives a scope to find out the reoxidizability of the catalyst at 873 K. Similar observation was found over vanadium-antimony oxide catalysts (Jong-San et al., 2003). Fig. 8 reveals the amount CO2 adsorbed over 3LCA is more than 1LCA, 5LCA and 15CA. The total amount of CO2 adsorbed over 3LCA is 55 µmoles/g catalyst at 873 K, which is higher than that of 15CA (30 µmoles/g). CO2 Pulse Chemisorption data concluding that 3LCA possesses large number of reoxidizable Ce clusters. Higher amount of CO2 uptake is observed in LCA catalysts compared either CeO2 or La2O3 containing catalysts reported in the literature (Liu et al., 2008; Gurram et al., 2016).
3.1.9 Oxygen Pulse Chemisorption studies on CA and LCA catalysts
The total oxygen storage capacity (OSC) of the catalysts 1LCA, 3LC, 5LCA, 20CA and 15CA has been investigated at 873 K. The consumption and replenishment of the lattice oxygen is dynamic between reduction and oxidation environments for ODH reaction. The contribution of the total OSC to the catalytic behavior gives valuable information to assess the activity of the catalyst. As illustrated in Fig. 9, 15CA possesses a limited oxygen storage capacity (200 μmol/g). However, doping with La2O3 results in increase of oxygen storage capacity as shown in Fig. 8. Doping small amount of La causes a remarkable modification in the oxygen storage behavior of the CA materials. The 3LCA sample gives the highest value of OSC (>400 μmol/g. The number of surface lattice oxygen species in the ceria-lanthanum solid solutions contributes to their catalytic activity in the ODH of EB reaction (Jie et al., 2011). Both OSC and CO2 uptakes indicate that 3LCA would be a better catalyst in EB oxidative dehydrogenation with CO2 as a soft oxidant.
3.2 Catalytic activity studies on CA and LCA catalysts
3.2.1 Oxidative dehydrogenation of ethylbenzene with CO2
Ethylbenzene dehydrogenation is an endothermic reaction and hence high temperatures are required to get enhanced yields of ST. Co-feeding of CO2 along with EB helps in improving the yields of ST through RWGS reaction. The EB oxidative dehydrogenation was carried over CeO2, La2O3, γ-Al2O3, La2O3/CeO2 and CeO2/γ-Al2O3 catalysts. The catalytic efficiency of various catalysts for EB conversion in CO2 atmosphere was depicted in Table 3. Bulk CeO2, La2 O3 and La2O3/CeO2 catalysts exhibit poor EB conversion (25, 30 and 40% respectively). Lower EB conversion on CeO2, La2O3 and La2O3/CeO2 is due to mild oxygen releasing ability and considerably bigger crystallites (Jie et al., 2009, 2011). Among the CA catalysts, 15CA shows 73% EB conversion and higher ST selectivity (94%) compared to that on γ-Al2O3 (62% EB conversion and 85% ST selectivity). Both 5CA and 10CA catalysts are inferior compared to 15CA catalyst due to lower number of active ceria sites. Higher EB conversion over 15CA catalyst is due to the presence of more number of active CeO2 species. Though the amount of Ce species is more in 20CA (23 nm), its activity is lower compared 15CA (21), which may be due slight increase in crystallite size. Based on the activity point of view 15CA is the best catalyst, hence different amounts (1, 3 and 5 wt%) of La2O3 doped on 15CA catalyst. Among the LCA catalyst, 3LCA exhibited higher EB conversion (82%) and ST selectivity (99%) mostly due to formation of suitable solid solution clusters (CexLa1-xO2-δ). 5LCA exhibited lower EB conversion (67.1%) compared to that of 3LCA due to lowering of acidic sites (Table 2) lower O2 uptake (Fig. 9) and mild CO2 adsorption efficiency (Fig. 8). Similarly, 1LCA catalyst is also exhibited lower activity (73% EB conversion) compared to 3LCA catalyst, which might be due insufficient amount of La2O3 for the formation solid solution cluster. It is reported that the solid solution (CexLa1-xO2-δ) is an essential requirement for excellent CO oxidation and higher resistance ability towards lower coke deposits along with the formation of CeAlO3 phase in La2O3 doped CA samples (Mahipal Reddy et al., 2006, 2009; Lakshmi et al., 2011). It was reported by Liu et al. (2008) in the EB oxidative dehydrogenation with CO2, introduction of La2O3 to V2O5/SBA-15 catalyst improves the activity and stability of the catalyst via the formation of La2O2CO3 species, which promote the RWGSR. Lakshmi et al. (2011) have reported the role of La2O3 in Ce/γ-Al2O3 catalysts to increase the number of oxygen vacancies with increased oxygen mobility and increase the reducibility by forming a defect structure CexLa1-xO2-δ. Hence, CexLa1-xO2-δ solid solution clusters facilitates the mobility of oxygen species from bulk to surface and thereby creating more number of active sites on the surface which assists the favorable adsorption of EB. Both moderate and strong acidic sites are more in 15CA catalyst compare to LCA catalysts, leads to formation of benzene and toluene as byproducts, resultantly deceased selectivity is noticed.
| Catalysts | (%) Conversion EB |
Selectivity (%) | ||
|---|---|---|---|---|
| Styrene | Toluene | Benzene | ||
| 5CA | 67.1 | 91.9 | 4.9 | 3.1 |
| 10CA | 71.4 | 92.6 | 3.3 | 2.1 |
| 15CA | 73.7 | 94.1 | 3.7 | 2.0 |
| 20CA | 65.5 | 93.1 | 4.1 | 2.8 |
| CeO2 | 25.1 | 96.5 | 1.4 | 1.1 |
| La2O3/CeO2 | 40.3 | 98.1 | 1.2. | 0.7 |
| Bulk γ-Al2O3 | 62.1 | 85.1 | 9.3 | 5.2 |
| 1LCA | 73.1 | 97.2 | 1.8 | 1.0 |
| 3LCA | 82.1 | 99.1 | 0.3 | 0.6 |
| 5LCA | 71.9 | 98.0 | 1.5 | 0.5 |
| Bulk La2O3 | 30.1 | 98.2 | 1.1 | 0.7 |
Conditions: Temperature: 873 K, Catalyst weight: 1 g, Pressure: 1 atm., CO2 flow: 30 mL/min.

3.2.2 Effect of reaction temperature on 3LCA catalyst with CO2
The conversion of EB over 3LCA sample at different reaction temperatures was depicted in Fig. 10, indicates the increase in EB conversion with a rise in reaction temperature, both in N2 and CO2 flow. The higher EB conversion in CO2 flow is due to the removal of H2 produced in EB dehydrogenation via reverse water gas shift reaction (RWGSR). Hence, CO2 is regarded as a soft oxidant for the EB oxidative dehydrogenation. The following reactions clearly indicate the advantage of CO2 as a soft oxidant.

The increase in the EB conversion with increasing temperature is mainly due to endothermic nature of the reaction (Lee, 1973). The EB conversion and ST selectivity respectively in CO2 flow are: at 723 K (19%, 97%), 773 K (29%, 97%) 823 K (40%, 99%), 873 K (82.1%, 99.1%) and 923 K (92%, 98%). The EB conversion at 923 K is higher than the reported vanadium/ceria-alumina catalyst (Mahipal Reddy et al., 2007) because of the synergistic effect between CeO2 and La2O3 in LCA catalyst. Even at 873 K, the present catalytic system exhibited 82% EB conversion with 99% ST selectivity and the comparison of the activity of these result with those cited in the literature were shown in Table 4. Activity comparison of these cited catalysts such as, meso porous CeO2 (723 K, 50%), vanadium/ceria-alumina (823 K, 20%), MnO2-ZrO2 (873 K, 54%), K2O/TiO2-MnO2 (873 K, 60%), Cr/MCM-41, (823 K, 55%), Co-Mo nitride (873 K, 67%) and Co/COK-12 (873 K, 55%), as reported by Jie et al. (2009), Van et al. (2014), Do-Young et al. (2008, 2005), David Raju et al. (2006), Madhavi et al. (2014) and Ramudu et al. (2015) respectively indicate that the activity of 3LCA catalyst of the present investigation is much higher in the oxidative dehydrogenation of EB with CO2. Simplistic redox properties in LCA samples promotes higher EB conversion due to RWGSR with CO2 as co-feed (Yoshihiko et al., 2005; Liu et al., 2008; David Raju et al., 2006; Lakshmi et al., 2011; Li et al., 2015). Thus CO2 as a soft oxidant in the EB oxidative dehydrogenation is advantageous in achieving good EB conversions and ST selectivity (Madhavi et al., 2014; David Raju et al., 2006). Enriched oxygen vacancies created by active (CexLa1-xO2-δ) solid solution clusters over catalytic surface efficiently utilizes oxygen density (Li et al., 2015. The role of CeO2 as a support in number of catalysts for EB oxidative dehydrogenation in presence of several oxidants such as O2, N2O and CO2 were reported (Ashok Kumar et al., 2013; Jie et al., 2011; Van et al., 2014; Li et al., 2015). During EB oxidative dehydrogenation in presence of CO2, the online gas phase analysis confirms the generation of CO via RWGSR and the results are displayed in Fig. 11. Even though the initial CO formation is very high, it gets stabilized at 9thh. The yield of CO formation is higher on 3LCA than on 15CA catalyst at 600 °C. This clearly indicates, the RWGSR ability of 3LCA is higher than that of 15CA. This is one of the reasons for 3LCA to exhibit higher activity in oxidative dehydrogenation of EB.
| Catalysts | (%) Conversion EB |
Reaction conditions | ||
|---|---|---|---|---|
| Temperature K | Atmospherea | Reference | ||
| Meso Porous CeO2 | 50 | 773 | CO2 | Jie et al. (2009) |
| Vanadium/Ceria-Alumina | 20 | 823 | CO2 | Mahipal reddy et al. (2007) |
| MnO2-ZrO2 | 54 | 873 | CO2 | David Raju et al. (2006) |
| K2O/TiO2-MnO2 | 65.5 | 873 | CO2 | David Raju et al. (2007) |
| Cr/MCM-41 | 65 | 823 | CO2 | Yoshihiko et al. (2005) |
| Co-Mo Nitride | 67 | 873 | CO2 | Madhavi et al. (2014) |
| Co/COK-12 | 55 | 873 | CO2 | Ramudu et al. (2015) |
| Ni-doped Ceria | 65 | 723 | O2 | Jie et al. (2011) |
| Cerium/Hydrotalcite | 50 | 723 | O2 | Ashok kumar et al. (2013) |
| Vanadia-Magnesia | 65 | 723 | N2O | Rabindran et al. (2011) |
| 3La2O3/CA | 82 | 873 | CO2 | Present study |

3.2.3 Time - on- stream (TOS) study on 3LCA catalyst
The time on stream study conducted over 3LCA and 15CA in CO2 was shown in Fig. 12. In presence of N2, 3LCA maintains EB conversion of ∼65% right from the first hour to few hours (not shown in the figure) then smoothly decreases to 45% at 50 h) with high (94%) ST selectivity. On the other hand, in CO2 flow the initial EB conversion (65%) steadily goes up and reaches to >80% at 10th hour and maintains up to 30 h then gradually decreases to 67% at 50th hour. The high ST selectivity (>99%) remains unaltered from the first hour to 50th hour which is higher than on 15CA. RWGSR plays an imperative role for getting superior styrene yields in CO2 flow rather than in presence of N2 flow. Hence, dramatic CO formation achieved on 3LCA (10% at 1 h) rather than 15CA catalyst (7% at 1 h) owing to strong interface between CO2 molecules and adequate solid solution clusters during TOS measurements. The 10% CO formation over 3LCA via RWGSR is due to adequate redox properties (in terms of excellent OSC after incorporation of considerable lanthanum into CA) compared to 15CA catalyst. Recently a research group found that the gasification of solid carbonaceous deposits over larger surface area CeO2 in CO2 environment is due to the extensive utilization of carbon deposits into oxidized gaseous components (Yoshihiko et al., 2005; David Raju et al., 2006; Li et al., 2015). In the current study, ST selectivity (99.1%) remain constant until 50 h TOS because of the presence of adequate solid solution clusters (CexLa1-xO2-δ) in 3LCA catalyst. TOS after 50 h, the amount of coke deposited is 23 wt% and 37 wt% in 3LCA and 15CA respectively and the EB conversions on 15CA and 3LCA are 47 and 67%. According to the aforementioned activity results, active ceria or solid solution (CexLa1-xO2-δ) clusters on surface of support might have helpful in getting good activity. Mobile oxygen density and redox properties (better CO2 utilization through RWGSR) helped in maintain higher EB conversion in 3LCA. In the present study amount of CO formation is similar to the reported literature (Liu et al., 2008). CO2 uptake during TOS study over lanthanum doped vanadium-SBA-15 and vanadium-SBA-15catalysts was observed, wherein lanthanum incorporated catalysts consumed maximum CO2, revealing that the lanthanum content plays a crucial role for better CO2 conversion.
4 Conclusions
15%CeO2-Al2O3 (15CA) catalyst is found to be a good catalyst for the oxidative dehydrogenation of ethylbenzene to styrene with CO2 as an oxidant. LCA catalysts produced from doping of La2O3 to 15%CeO2-Al2O3 showed better catalytic activity compared 15CA catalyst due to formation of solid solution clusters (CexLa1-xO2-δ) in LCA catalysts. 3LCA is the best catalyst of this study, which exhibited the superior performance with 82.1% ethylbenzene conversion and 99% styrene selectivity and also showed sustainable activity for a period 50 h. The significant improvement in the activity of 3LCA catalyst is ascertained from the sufficient amount of solid solution clusters, appropriate redox property, acid-base bifunctional compatibility and establishment of required mobile oxygen density.
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