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Thermal and ion-exchange studies on chelating terpolymer resins derived from o cresol urea formaldehyde
*Corresponding author. Tel.: +91 4259224590; fax: +91 4259221386 mkaarun@gmail.com (M. Karunakaran)
-
Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Peer review under responsibility of King Saud University.
Available online 30 June 2010
Abstract
Terpolymers prepared by condensation of o cresol and urea with formaldehyde in presence of acid catalyst (2 M HCl) proved to be selective chelating ion exchange resins for certain metal ions. The molecular weights of the synthesised terpolymers were determined by GPC Technique. TGA analysis was employed to study the thermal stability and the kinetic data like activation energy of the terpolymer resins. Chelation ion exchange properties of these terpolymers were studied for Fe3+, Co2+, Ni2+, Cu2+, Zn2+, Pb2+ and Cd2+ ions. A batch equilibrium method was employed in the study of the selectivity of metal ion uptake involving the measurements of distribution of a given metal ion between the polymer samples. The study was carried out over a wide pH range and in media of various ionic strengths.
Keywords
Terpolymers
Chelation
Ion exchange properties
o cresol urea formaldehyde
Thermal properties
1 Introduction
Much research work is being carried out on the synthesis and characterization of terpolymers. Literature survey reveals that terpolymer derived from aromatic compounds with substituents like –OH, –COOH, –NH2 with urea and formaldehyde show improved ion exchange properties, thermal resistance properties, coordinating properties, and good storage stability, etc. (Gurnule et al., 2002; Michael et al., 2004; Jadhao et al., 2005; Shah et al., 2006, 2007; Ameta et al., 2007). The aromatic rings offer conjugated rigid structure with high glass transition temperature and strong linkages, allowing good resistance even in harsh environment. Such terpolymers find very useful applications as adhesives, adhesive labels, high temperature flame resistant fibres, fuel hose for automobile applications, microelectronic components like compact discs (Weiser et al., 1994), liquid crystal display device (Miyamoto et al., 1997), ion exchange packs (Lawson and Jay, 2001), etc. Ion exchange resins have attracted much interest in recent years, as in water treatment, metal recovery from dilute solutions, hydrometallurgy (Amin and Kapadia, 1957), antibiotic purification and separation of radio isotopes (Shah et al., 2004), and find large application in water treatment and pollution control (Henry et al., 2004).
The basic requirements for any polymeric material to be useful as ion exchange resin are: (a) it must be sufficiently hydrophilic to permit diffusion of ions through the structure at a finite and usable rate; (b) it must contain sufficient number of accessible ion exchangeable groups which do not undergo degradation during use; and, (c) the swollen material must be denser than water.
Jadhao and co-worker synthesized a terpolymer resin by condensation 2,2′-dihydroxybiphenyl and urea with formaldehyde (Jadhao et al., 2009) in the presence of 2 M hydrochloric acid (HCl) as a catalyst. They studied chelating ion exchange properties of this polymer for Fe3+, Cu2+, Ni2+, Zn2+, Cd2+, Pb2+ ions. A batch equilibrium method was employed in the study of the selectivity of metal ion uptake involving the distribution of a given metal ion between polymer sample and solution containing metal ions. The study was carried out over a wide pH range and the polymer was found to show higher selectivity for Fe3+, Cu2+, Ni2+ ions than for Zn2+, Cd2+, Pb2+ ions. Another Chelating terpolymer synthesised from 2,4 dihydroxyacetophenone biuret formaldehyde by condensation reaction was also reported to have higher selectivity for Fe3+ and Cu2+ ions (Rahangdale et al., 2009). A chelating ion exchange resin was synthesized from 8-hydroxyquinoline and catechol using formaldehyde as a cross linking agent and the ion exchange capacity was evaluated with various metal ions say, Ni2+, Cu2+, Zn2+, Cd2+ and Pb2+ (Shah et al., 2008a). Also various kinetic characteristics such as energy of activation (Ea), order of reaction (n) and pre-exponential factor (A) of various steps of thermal decomposition have been calculated from thermogravimetric results. Shah and co-workers (Shah et al., 2008b) reported a chelating ion exchange resin synthesized by condensation of anthranilic acid with formaldehyde and m-cresol in DMF media. The ion exchange properties such as rate of metal ion exchange, effect of pH on metal ion exchange capacity, effect of metal ions concentration and distribution coefficient in tartaric acid media were also studied. The thermodynamic parameters also calculated by using various approximations.
The present work reports the synthesis and characterisation of a terpolymer resin (OUF) from o cresol, urea and formaldehyde. The work describes the synthesis of the resin in acidic media, characterization, thermal studies of the resin and the systematic studies of various transition metal ion exchange properties of the resin.
2 Materials and methods
2.1 Chemicals
o cresol and urea were of Analytical Grade and used as received from Loba Chemicals, Mumbai. Formaldehyde (37% w/v): (S.D. Fine Chem. Ltd. Mumbai.) was used as received. Metal ion solutions were prepared by dissolving appropriate amount of metal nitrates in double distilled water and standardized by complexometric titration. The other chemicals and solvents procured from Qualigens were used as received without further purification.
2.2 Synthesis of OUF terpolymer
The terpolymer (OUF 1) was synthesized by the condensation of o cresol and urea with formaldehyde in the mole ratio of 1:1:2 in the presence of 2 M HCl catalyst. The mixture was heated at 140 ± 2 °C for 5 h. The contents of the flask were shaken periodically to ensure homogeneous mixing. After the refluxing period was over the contents of the flask were poured into crushed ice with constant stirring and left overnight. The separated white coloured resin was filtered off and washed several times with cold water followed by hot water and methanol for removing unreacted monomers. Finally the resin was purified by dissolving in 10% NaOH and reprecipitating with 1:1 (v/v) Conc. HCl/water. The resin thus obtained was washed with cold water followed by hot water and dried in vacuum at 100 °C. The yield of the resin was 72%. The terpolymer (OUF 2) was synthesized by said procedure with o cresol and urea with formaldehyde in the mole ratio of 1:1:3 in the presence of 2 M HCl catalyst. The yield of the resin was 69%.
2.3 Characterization
Molecular weights of polymer samples were determined by gel permeation chromatographic technique, using Shimaduzu (Japan) instrument with refractive index detector and polystyrene column is used to determine the molecular weight of all the polymers synthesized. The polymer samples were dissolved in 100% HPLC grade THF and 20 μl of the sample solution was injected and the chromatogram was recorded. The thermal analysis of the both OUF 1 and OUF 2 were carried out in nitrogen atmosphere at a heating rate of 20 °C per minute in Thermal Analyser Instruments model SDT Q600.
2.4 Ion-exchange studies
2.4.1 Determination of metal uptake in the presence of electrolytes of different concentrations
The ion exchange properties of both OUF 1 and OUF 2 terpolymer resins were determined by the batch equilibrium method (Karunakaran and Burkanudeen, 2003). The polymer sample (25 mg) was suspended in an electrolyte solution (25 ml) of known concentration. The different electrolytes used here are NaClO4, NaCl, NaNO3 and Na2SO4. The pH of the suspension was adjusted to the required value by using either 0.l M HNO3 or 0.l M NaOH. The suspension was stirred for 24 h at room temperature. To this suspension 2 mL of 0.1 M solution of the metal ion was added and the pH was adjusted to the required value once again. The mixture was again stirred for 24 h and filtered. The solid was washed and the filtrate and washings were combined and the metal ion content was determined by titration against standard EDTA. The amount of the metal ion uptake of the terpolymer was calculated from the difference between a blank experiment without the terpolymer and the reading in the actual experiments. The experiments were performed in the presence of several electrolytes with seven different metal ions: Fe3+, Co2+, Ni2+, Cu2+, Zn2+, Pb2+ and Cd2+.
2.5 Evaluation of the rate of metal uptake
In order to estimate the time required to reach the state of equilibrium under the given pH, experiments of the type described above were carried out, in which metal ion taken up by the chelating resins was estimated from time to time in the presence of 25 mL of 1 M NaNO3 solutions. It was assumed that, under the given conditions, the state of equilibrium was established within 24 h. The rate of metal uptake is expressed as the percentage of the amount of metal ions taken up after a certain time related to that in the state of equilibrium. The distribution of each one of the seven metal ions, i.e. Fe3+, Co2+, Ni2+, Cu2+, Zn2+, Pb2+ and Cd2+, between the polymer phase and the aqueous phase was estimated at room temperature and in the presence of 1.0 M NaNO3 solution.
2.6 Evaluation of the distribution of metal ions at different pH
The distribution of each one of the seven metal ions, Fe3+, Co2+, Ni2+, Cu2+, Zn2+, Pb2+ and Cd2+, between the polymer phase and the aqueous phase was estimated in the presence of a 1 M NaNO3 solution. The experiments were carried out as described earlier at pH 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, and 6. The distribution ratio D is defined by the following relationship:
3 Results and discussion
3.1 Molecular weight measurement
The molecular weights of polymer samples were determined using gel permeation chromatographic technique and the results are given in the Table 1. The number average molecular weight of OUF 1 was calculated as 8860 while that of OUF 2 was 10,742. All the other average molecular weights show the same trend. From the Table 1, it is clear that the molecular weight of OUF 2 is higher than the molecular weight OUF 1.
Sample name
Mole ratio
Dispersity
/
Dispersity
/
OUF 1
1:1:2
8860
10,129
11,244
1.14333
1.26908
OUF 2
1:1:3
10,742
12,594
14,409
1.17244
1.34146
The condensation of the formaldehyde with any phenolic derivatives takes place if the ortho and or para positions are free. Usually formaldehyde is used as a cross linking agent in the case of condensation polymers synthesised by employing substituted phenols as one of the monomer (Shah et al., 2008a). Linear or cross-linked three dimensional network structures can be obtained by varying the proportion of phenol(s), formaldehyde and the catalyst. If phenol (P) to formaldehyde (F) ratio (P/F) is less than one; a linear polymer is obtained using an acid catalyst. This material contains methylol groups (–CH2OH) in the ortho and para positions which undergo condensation in the presence of acid catalyst to yield methylene bridged (–CH2–) polymeric resin. In the same manner urea reacts with formaldehyde produce mono methylol urea and dimethylol urea. They further undergo condensation to form cross-linked resins. Reaction of o cresol with urea and formaldehyde involves the same said condensation reaction which leads, to a cross-linked polymer structure, since the ratio of mono to dimethylol compound formation will depend on the formaldehyde ratio (Brydson, 1999). Hence the extent and nature of cross linked-structure formation depend on the amount of formaldehyde available. The increase in the concentration of formaldehyde results in more methylene bridges between the o cresol and urea (Poljansek and Krajnc, 2005). This is observed in our study also. Therefore the increase in the concentration of formaldehyde increases the number of cross links and thereby increases the molecular weight of the polymer sample also.
3.2 Thermogravimetric analysis
The thermograms of the resin samples obtained are shown in Fig. 1. The TGA data of the terpolymers are given in Table 2. The kinetic properties and derivatives of the terpolymer resins were calculated by Broido (1969), Horowitz and Metzger (1963) and Murray and White (1955) methods. The calculated energy of activation is presented in Table 3. Thermal stability of the terpolymers was evaluated by the 10% weight loss temperature (Td, 10), 30% weight loss temperature (Td, 30), 50% weight loss temperature (Td, 50), 70% weight loss temperature (Td, 70) and 90% weight loss temperature (Td, 90) and char yield at 900 °C. Td data reveals that the stability of the terpolymer OUF 2 is more than OUF 1. The activation energy present here for OUF resins reflects the same. The thermal decomposition of resins can be explained based on its macromolecular structure. The polymer strength depends on the nature of atoms present in the polymer matrix and the distance between them. When compared with the results given in the Table 3, OUF 2 possesses high Ea value also an evidence for more cross linked pattern in this resin.TGA of OUF resins.
Terpolymer
Td (°C)
Char yield at 900 °C
10
30
50
70
90
OUF 1
253
502
633
717
796
2.09
OUF 2
253
522
686
731
861
2.40
Sample name
Energy of activation (Ea) (kJ/mol)
Broido method
Horowitz and Metzger method
Murray and White method
OUF 1
29.40
29.63
30.93
OUF 2
31.18
31.40
31.84
3.3 Effect of electrolytes on the metal uptake
The influence of
, Cl−,
and
are examined at varying concentrations at equilibrium of metal-resin interactions. Results given in Table 4 and the bar graphs for the measurements given in Figs. 2–5, reveal that the amount of Ni2+, Cu2+ and Fe3+, ions taken up by the OUF 1 terpolymer sample increases with increasing concentrations of
, Cl−, and
, and decreases with increasing concentrations of
. On the other hand the uptake of Co2+, Zn2+, Pb2+ and Cd2+ ions by the terpolymer increases with decreasing concentrations of
, Cl−,
, and
. As reported earlier, this may be explained in terms of the stability constants of the complexes which Cu2+, Ni2+, Co2+, Cd2+, Zn2+, Fe3+ and Pb2+ ions form with these anions (Joshi et al., 2006; Sillen and Martell, 1964). Sulphate ion form strong chelates with metal ions, while perchlorate, chloride and nitrate ions form weak chelates. Therefore, the influence of
, Cl− and
, is less on the position of metal chelates at equilibrium state. But
ions have stronger influence on the position of metal chelates. Sulphate ion therefore forms strong complexes with Ni2+, Cu2+ and Fe3+ ions while
, Cl−, and
form weak complexes with these metal ions. As can be seen sulphate ions forms strong chelates with Co2+, Cd2+, Zn2+ and Pb2+. The same of trend has also been observed by other investigators (Rahangdale et al., 2009; Gurnule et al., 2003; Katkamwar et al., 2009; Butoliya et al., 2009).
Metal ion
Electrolyte (mol l−1)
pH
Weight (in mg) of metal ion uptake in presence of
NaClO4
NaCl
Na2NO3
Na2SO4
Ni2+
0.01
4.5
3.24
2.48
2.31
3.98
0.05
3.49
2.89
3.14
3.44
0.10
3.78
3.78
3.96
2.63
0.5
4.02
4.11
4.52
1.97
Cu2+
0.01
4.5
2.85
2.47
2.24
4.38
0.05
3.35
3.32
2.91
3.64
0.10
3.90
3.89
3.60
2.87
0.5
4.31
4.47
4.51
2.16
Fe3+
0.01
2.5
2.27
1.43
2.26
3.68
0.05
3.18
2.58
2.75
2.99
0.10
3.94
3.13
3.07
2.64
0.5
4.32
4.04
3.41
1.98
Co2+
0.01
5.0
3.28
3.27
2.89
2.99
0.05
2.78
2.54
2.55
2.41
0.10
2.47
2.48
2.34
2.01
0.5
2.26
2.29
1.57
1.59
Zn2+
0.01
5.0
3.48
3.96
2.68
2.92
0.05
3.17
3.57
2.54
2.43
0.10
2.71
2.74
2.29
2.09
0.5
1.98
1.83
1.96
1.79
Pb2+
0.01
5.5
2.16
2.89
3.06
–
0.05
2.09
2.34
2.94
–
0.10
1.67
1.92
2.78
–
0.5
1.32
1.71
2.22
–
Cd2+
0.01
5.5
2.56
2.75
2.68
2.88
0.05
2.33
2.51
2.47
2.49
0.10
2.08
2.35
2.39
2.19
0.5
1.66
2.02
2.18
1.73
Effect of sodium perchlorate electrolyte on metal ion uptake by OUF 1 resin.
Effect of sodium chloride electrolyte on metal ion uptake by OUF 1 resin.
Effect of sodium nitrate electrolyte on metal ion uptake by OUF 1 resin.
Effect of sodium sulphate electrolyte on metal ion uptake by OUF 1 resin.
The experimental results for OUF 2 are presented in Table 5 and the bar graphs for the measurements given in Figs. 6–9. These results also follow the same trend shown by OUF 1. Comparison of Tables 4 and 5 indicate that OUF 2 absorbs more of metal ions. It can be explained that due to more interlinking of the polymeric network giving rise to increased cavities where the metal ions get embedded easily.
Metal ion
Electrolyte (mol l−1)
pH
Weight (in mg) of metal ion uptake in presence of
NaClO4
NaCl
Na2NO3
Na2SO4
Ni2+
0.01
4.5
3.68
2.83
2.73
4.22
0.05
3.95
3.26
3.57
3.65
0.10
4.31
4.09
4.03
2.71
0.5
4.59
4.51
4.87
1.69
Cu2+
0.01
4.5
3.21
2.90
2.65
4.52
0.05
3.77
3.66
3.31
3.29
0.10
4.18
4.09
4.02
2.63
0.5
4.84
4.64
4.70
1.88
Fe3+
0.01
2.5
2.61
2.37
2.51
4.18
0.05
3.49
2.89
3.11
3.38
0.10
3.97
3.70
3.56
2.62
0.5
4.48
4.81
4.08
1.47
Co2+
0.01
5.0
3.84
3.55
3.31
3.60
0.05
3.17
2.89
2.96
3.07
0.10
2.56
2.31
2.64
2.56
0.5
1.82
1.90
1.62
1.81
Zn2+
0.01
5.0
4.10
4.35
2.99
3.39
0.05
3.52
3.99
2.73
2.61
0.10
2.88
3.10
2.07
1.97
0.5
2.17
2.13
1.76
1.36
Pb2+
0.01
5.5
2.78
3.22
3.41
–
0.05
2.43
2.66
3.02
–
0.10
1.81
2.08
2.51
–
0.5
1.29
1.52
1.89
–
Cd2+
0.01
5.5
3.01
3.06
3.20
3.29
0.05
2.47
2.60
2.86
2.90
0.10
1.92
2.11
2.29
2.44
0.5
1.38
1.63
1.85
1.21
Effect of sodium perchlorate electrolyte on metal ion uptake by OUF 2 resin.
Effect of sodium chloride electrolyte on metal ion uptake by OUF 2 resin.
Effect of sodium nitrate electrolyte on metal ion uptake by OUF 2 resin.
Effect of sodium sulphate electrolyte on metal ion uptake by OUF 2 resin.
3.4 Rate of metal uptake
The rate of metal absorption is determined to find out the shortest time required for attaining equilibrium. For this the experiment is carried out as close to equilibrium conditions as possible. Table 6 and Fig. 10 show the dependence of rate of metal ion uptake by OUF 1 and Table 7 and Fig. 11 that of OUF 2 on the nature of the metal ion. Considering the resin OUF 1, Fe3+ ion required almost 4 h for the attaining equilibrium, Co2+, Ni2+, Cu2+ and Zn2+ ions took 6 h and Cd2+ and Pb2+ ions required almost 7 h. Therefore the rate of metal uptake follows the order: Fe3+ > Co2+ ≈ Ni2+ ≈ Cu2+ ≈ Zn2+ > Cd2+ ≈ Pb2+. The rate of metal ion uptake by OUF 2 has almost similar that of OUF 1.
Metal ion
pH
% of metal in uptakeb at different time (h)
1
2
3
4
5
6
7
Ni2+
4.5
27
41
52
64
77
92
–
Cu2+
4.5
41
53
60
69
81
93
–
Fe3+
2.5
73
84
91
98
–
–
–
Co2+
5.0
39
51
59
71
81
96
–
Zn2+
5.0
27
39
46
67
78
90
–
Pb2+
5.5
32
43
52
62
80
88
91
Cd2+
5.5
28
41
54
68
83
91
94
Comparison of the rate of metal ion uptake of OUF 1 terpolymer resins.
Metal ion
pH
% of metal in uptakeb at different time (h)
1
2
3
4
5
6
7
Ni2+
4.5
29
44
58
69
83
93
–
Cu2+
4.5
43
56
61
71
82
93
–
Fe3+
2.5
76
86
91
98
–
–
–
Co2+
5.0
36
48
60
73
82
94
–
Zn2+
5.0
28
40
46
68
79
92
–
Pb2+
5.5
31
44
50
65
81
89
90
Cd2+
5.5
30
43
53
65
82
88
91
Comparison of the rate of metal ion uptake of OUF 2 terpolymer resins.
3.5 Distribution ratios of metal ions at different pH
The effect of metal ions distribution between two phases is explained by the results shown in the Table 8 and Table 9 for OUF 1 and OUF 2, respectively. The results indicate that the amount of metal ions taken up by the terpolymer increases up to a certain pH. Further increase in pH will hydrolysis the complex (Manavalan and Patel, 1983) and hence the experiment was carried out up to a restrictive pH. The Fe3+ ion is taken up more selectively than any other metal ions under study. The lower distribution ratio of Fe3+ is due to steric hindrance (DeGeiso et al., 1962). Amongst the other metal ions, Ni2+ and Cu2+ ions are taken up by the terpolymers more selectively. The other four metal ions Co2+, Zn2+, Cd2+ and Pb2+ have a low distribution ratio D over the pH range 4–6. This is due to low stability constants, i.e., the weak ligand stabilisation energy of the metal complexes (Davydova and Plate, 1975). In this study, the observed order of distribution ratio of divalent ions is found to be: Cu2+ > Ni2+ > Zn2+ > Co2+ > Pb2+ > Cd2+, which matches well to the results reported. The results of this study are helpful in selecting the optimum pH for the selective uptake of a metal ion from a mixture of different ions. For example, for the separation of Cu2+ and Fe3+ ions, the optimum pH is 3, at which the distribution ratio D for Cu2+ is 87.6 with respect to OUF 1 and that for Fe3+ is 534.2. OUF 2 has the distribution ratio D for Cu2+ is 121.6 and that for Fe3+ is 686.2 at the same pH. Hence, the results of this type of study are helpful in selecting the optimum pH for a selective uptake of a particular metal ion from a mixture.
Metal ion
Distribution ratio of the metal ion at the pH
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
Ni2+
–
–
97.4
186.2
356.8
548.1
656.1
1246.2
1312.4
Cu2+
–
–
87.6
131.7
321.1
612.4
892.7
1142.6
1324.4
Fe3+
198.6
487.1
534.2
–
–
–
–
–
–
Co2+
–
33.4
57.5
98.1
129.4
161.6
186.0
206.7
243.2
Zn2+
–
–
36.8
84.3
106.6
147.6
237.8
280.8
304.1
Pb2+
–
–
30.4
39.1
76.1
91.5
107.7
223.8
253.3
Cd2+
–
–
28.1
39.3
69.2
81.2
91.9
161.6
191.8
Metal ion
Distribution ratio of the metal ion at the pH
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
Ni2+
–
–
124.2
221.5
391.9
612.4
698.3
1314.1
1387.3
Cu2+
–
–
121.6
166.3
378.4
656.9
943.7
1208.2
1376.0
Fe3+
231.5
519.3
686.2
–
–
–
–
–
–
Co2+
–
34.1
60.4
102.9
141.6
174.3
194.1
223.8
257.7
Zn2+
–
–
40.1
82.9
114.3
159.7
254.8
291.2
322.6
Pb2+
–
–
33.2
41.9
79.0
95.6
124.8
254.8
281.3
Cd2+
–
–
31.4
42.8
73.1
92.4
104.9
169.6
207.3
4 Conclusion
The synthesis of terpolymer in the presence of acid medium, o cresol-urea–formaldehyde (OUF) with varying proportions of formaldehyde shows that more the formaldehyde concentration greater is the cross linking of the resulting terpolymer giving rise to higher molecular weight resins.
When there is greater molecular weight, as expected, the thermal stability also increased (Fig. 1 and Table 3).
The terpolymer is found to be a good metal ion exchanger and therefore can be used to remove metal ions from effluents and other type of waste water. The trend is more with respect to OUF 2 which has higher molecular weight than OUF 1.
The results show that the terpolymer has the preferential selectivity to Ni2+, Cu2+ and Fe3+ ions having unfilled 3d level.
It is derived from the Tables 8 and 9 that the metal complexes taken in the present study are pH dependent and each has a definite pH for optimum chelation, a useful property to employ a particular metal to be separated from a solution, using this terpolymer.
Acknowledgements
The authors thank the Chairman of PA college of Engineering and Technology, Pollachi 642 002, India and Principal for their encouragement.
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