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Effect of Ag-doping of nanosized FeAlO system on its structural, surface and catalytic properties
⁎Corresponding author. Tel.: +20 12 3184682; fax: +20 02 22581243. Lailaali944@yahoo.com (Laila I. Ali)
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This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Peer review under responsibility of King Saud University.
Abstract
The effects of Ag2O-doping on the physicochemical, surface and catalytic properties of FeAlO system with various extents of Fe2O3 loading have been investigated. The dopant concentration was changed between 1.5 and 4.0 mol % Ag2O. Pure and variously doped solids were subjected to heat treatment at 400–800 °C. The techniques employed for characterization of catalysts were TG/DTG, XRD, N2-adsorption at −196 °C and the catalytic decomposition of H2O2 at 25–40 °C. The results obtained revealed that, the investigated catalysts consisted of nanosized γ-Al2O3 phase. The textural properties including SBET, porosity and St were modified by Ag2O-doping. The doping process with Ag-species improves the catalytic activity of FeAlO system. Increasing the precalcination temperature from 400 to 800 °C increases the catalytic activity of 3.5% AgFeAlO with 1.9-fold toward H2O2 decomposition at 30 °C. Furthermore, the maximum increase in the catalytic activity due to doping with 3.5 mol % Ag2O at 30 °C attained about 15.1-fold for the solids calcined at 800 °C.
Keywords
Fe2O3/Al2O3 catalyst
Ag2O-doping
Surface
Amorphous materials
H2O2 decomposition
1 Introduction
Supported transition metal oxides are interesting solids due to their surface acid–base properties (Khaleel et al., 2010) and oxidation–reduction potentials (Cao et al., 2008). Iron oxide-based catalysts are very important catalysts in oxidation processes (Al-Sayari et al., 2007; Wang et al., 2008). Inspite of its catalytic potential and its availability α-Fe2O3 has low thermal stability against sintering which is accompanied by deactivation (Liu et al., 2008). Therefore, supporting iron oxide (Klabunde et al., 1995) usually exhibits modification in its textural, structural, and catalytic properties (Wachs, 2005). It is known that the activity and selectivity of a large variety of catalysts can be modified by loading on a finely divided support and doping with certain foreign oxides (El-Molla, 2006). γ-Al2O3 is one of the supports commonly used in the petroleum refining, petrochemical industries (Jun-Cheng et al., 2006), the oxidation–reduction reactions (El-Shobaky et al., 2006) and catalytic oxidation of methane (Lippits et al., 2009) owing to its high specific surface area, porous structure, high thermal stability, perfect mechanical strength and acidity (Styles, 1987). The acid–base interaction between the metal oxides and the acid sites of γ-Al2O3 support promoted the dispersion of the metal oxides, which was favorable for increasing their catalytic activity (Uguina et al., 2006; Wu et al., 2010a,b). γ-Al2O3, copper oxide, and ferric oxide are known as industrial catalysts (Ozawa et al., 1997).
Doping system containing transition metal oxides with certain foreign oxides is accompanied by significant modifications in their thermal stability, electrical, optical, magnetic, surface, and catalytic properties (El-Shobaky et al., 2003; Deraz, 2001). Many authors studied the effect of Ag+-doping on physicochemical properties of different supported transition metal oxides (Deraz, 2001). Doping of NiO catalyst with Ag2O resulted in a progressive increase in its surface electric conductivity (Turky, 2003). Doping La0.6Ce0.4CoO3 catalyst with Ag+ alters its physical and chemical properties, such as the oxidation state of cobalt, the density of oxygen vacancies and the mobility of lattice oxygen. All these factors play important roles for NO decomposition (Liu et al., 2003). The well-dispersed Ag+ ions in (C,S)-doped TiO2 significantly promote the electron–hole separation and subsequently enhance its photoactivity (Hamal and Klabunde, 2007; Zielińska-Jurek et al., 2011). Silver supported on γ-alumina catalyst is used for the epoxidation of ethylene to ethylene oxide below 300 °C (Wu et al., 2010a,b), and exhibited relatively good activity and selectivity for NO reduction to N2 (She and Flytzani-Stephanopoulos, 2006). Doping Co3O4/Al2O3 and Co3O4/MgO with Ag2O increases their catalytic activities in CO oxidation by O2 (El-Shobaky et al., 2003; Deraz, 2001). Doping V2O5/Al2O3, NiO and CuO catalysts with silver oxide increased their activities toward the decomposition of H2O2 (Turky, 2003; Shaheen, 2006; Turky et al., 2001). The catalytic decomposition of H2O2 is an oxidation–reduction reaction, used as a green fuel/propellant instead of carcinogenic hydrazine in spaceflight at certain conditions (Teshimal et al., 2004). Hydrogen peroxide can be used as an oxidizer on the fuel cells (Sanli and Aytac, 2011) instead of as liquid oxygen. Furthermore, H2O2 can be used as a suitable alternative fuel (Wee, 2006). It has been used as a source of the hydroxyl radical (OH) in the presence of UV irradiation for destruction of organic wastes (Bandara et al., 2001). The decomposition of H2O2 over metal oxides and their mixtures has been investigated by several investigators (Turky, 2003; Shaheen, 2006; Turky et al., 2001; Rao et al., 2003; Renuka, 2010) to measure their catalytic activities toward the oxidation–reduction process (Sanli and Aytac, 2011).
In this paper, we aimed to investigate the influence of extent of Fe2O3 loading, Ag-doping, and precalcination temperature of the Fe2O3/Al2O3 system on its physicochemical, surface and catalytic properties. The techniques employed were TG/DTG, XRD, nitrogen adsorption at −196 °C and the catalytic decomposition of H2O2 at 25–40 °C.
2 Experimental
2.1 Materials and methods
Aluminum hydroxide sample was prepared by precipitating Al(NO3)3·9H2O (1 M) solution using 0.2 M ammonia solution at 70 °C and pH = 8. The precipitate was carefully washed with bi-distilled water till free from ammonium and nitrate ions, then filtered and dried at 110 °C till constant weight. Al(OH)3 sample was calcined in air at 400, 500 and 800 °C for 4 h.
Five specimens of Fe2O3/Al2O3 solids were prepared by impregnation using known mass of Al(OH)3 sample with solutions containing different amounts of iron nitrate dissolved in the least amount of bi-distilled water. The obtained pastes were dried at 110 °C till constant weight then calcined in air at temperatures ranged between 400 and 800 °C for 4 h. The nominal compositions of the prepared solids were 0.025, 0.035, 0.045, 0.055, 0.065Fe(NO3)2·9H2O: Al(OH)3 and the iron oxide content in these specimens was 3.76, 5.19, 6.58, 7.92 and 9.23 wt.%, respectively. The formula of prepared solids was abbreviated as xFeAlO, where x is the concentration of Fe2O3.
The Ag2O-doped 0.045Fe2O3/Al2O3 system was prepared using known mass of Al(OH)3 impregnated with solutions containing a fixed amount of iron nitrate and different proportions of silver nitrate. The obtained pastes were dried at 110 °C till constant weight then calcined in air at temperatures ranged between 400 and 800 °C for 4 h. The concentrations of Fe2O3 (6.58 wt.%) and of Ag2O added were 1.5, 2.0, 3.0, 3.5 and 4.0 mol % which corresponded to 3.08, 4.06, 5.97, 6.89 and 7.80 wt.%, respectively. The formula of the prepared samples was abbreviated as yAgFeAlO, where, y is the concentration of Ag2O. All the chemicals employed were of analytical grade supplied by the BDH Company.
2.2 Characterization techniques
Thermogravimetric analysis (TGA) and differential thermogravimetric analysis (DTG) of the catalysts were carried out using Shimadzu TGA-50H thermo-gravimetric analyzer; the rate of heating was kept at 10 °C/min.
X-ray diffractograms of various prepared solids were determined by using a Brucker diffractometer (Brucker Axs D8 Advance Germany). The Patterns were run with CuKα1 with secondly monochromator, (λ = 0.15404 Å) at 40 kV and 40 m A at a scanning rate of 2° in 2θ/min.
The surface characteristics, namely specific surface areas (SBET), total pore volume (Vp), and average pore radius (ŕ) of the various catalysts were determined form nitrogen adsorption isotherms measured at −196 °C using a Quantachrome NOVA 2000 automated gas-sorption apparatus model 7.11. All catalysts were degassed at 200 °C for 2 h under a reduced pressure of 10−5 Torr before undertaking such measurements.
The catalytic activities of the various catalysts were measured by studying the decomposition of H2O2 at 25–40 °C using 100 mg of a given catalyst sample with 0.5 ml of H2O2 of known concentration diluted to 20 ml with distilled water. The kinetics of the catalytic decomposition of H2O2 were monitored by measuring the volumes of liberated oxygen at different time intervals till equilibrium was attained at each reaction temperature. The results obtained showed that the reaction follows first-order kinetics in all cases. The relation between ln a/(a − x) and time intervals (t min) plotted gives first-order plots. Where, (a) is the total volume of oxygen collected when the complete decomposition of H2O2 takes place and it is a function of the initial concentration (zero time). (a − x) is the collected volume of oxygen at different time intervals and is a function of the concentration of H2O2 at different time intervals. The slopes of the first-order plots allow ready determination of the reaction rate constant, k, measured at a given temperature over a given catalyst sample. The catalytic activity was measured as a function of k-value. The reactor used is a batch reactor (continuous stirred reactor). The volume of oxygen is collected by means of buret technique.
3 Results and discussion
3.1 Thermal properties
Thermogravimetric analysis (TGA) and differential thermogravimetric analysis (DTG) of uncalcined Al(OH)3, 0.045FeAlO and 3.5% AgFeAlO solids were determined and shown in Fig. 1(A–C), respectively. Inspection of Fig. 1: (i) The TG curve of Al(OH)3 solid consists of three stages. The first and second thermal processes are indicative to desorption of physisorbed water and starting the decomposition of aluminum hydroxide to aluminum oxyhydroxide Al(OOH) (Shaheen and Hong, 2002). The last step corresponds to the complete decomposition of aluminum hydroxide into the corresponding oxide Al2O3. (ii) TG curve of uncalcined 0.045FeAlO solid consists of three stages. The first step represents desorption of physisorbed water and water of crystallization of iron nitrate. The second step is indicative to start the decomposition of aluminum hydroxide to aluminum oxyhydroxide compound Al(OOH) (Shaheen and Hong, 2002). The last step corresponds to the complete decomposition of iron nitrate and aluminum oxyhydroxide into Fe2O3 and Al2O3, respectively. (iii) TG curve of uncalcined 3.5% AgFeAlO solid consists of three stages. The first step represents desorption of physisorbed water and water of crystallization of iron nitrate. The second step represents the complete decomposition of silver nitrate and aluminum hydroxide into Ag2O and Al2O3, respectively. The last step corresponds to the complete decomposition of iron nitrate yielding the corresponding oxide Fe2O3. It can be concluded that doping Fe2O3/Al2O3 system with Ag2O enhanced the thermal decomposition of aluminum hydroxide and ferric nitrate to Al2O3 and Fe2O3, respectively. This result is confirmed by the previous published data (Shaheen, 2006), which indicated the presence of Ag2O enhanced the thermal decomposition of aluminum hydroxide and ammonium vanadate to Al2O3 and V2O5, respectively.TG and DTG curves of uncalcined (A) Al(OH)3, (B) 0.045FeAlO and (C) 3.5% AgFeAlO solids.
3.2 XRD investigation of the prepared solids
3.2.1 XRD of Fe2O3/Al2O3 system
The X-ray diffractograms of γ-Al2O3, 0.045FeAlO and 0.065FeAlO solids being calcined at 500 °C were determined and illustrated in Fig. 2. The effect of Fe2O3 loading on the degree of ordering of γ-Al2O3 phase was investigated as shown in Table 1. Inspection of Fig. 2 and Table 1: (i) the diffractograms contain diffraction lines at d-spacing = 2.78, 2.39, 1.98, and 1.396 Ǻ due to γ-Al2O3 phase which is amorphous in nature (JCPDS 10-425). The diffraction lines related to Fe2O3 phase in the investigated solids calcined at 500 °C are absent. The absence of any XRD peaks attributable to iron oxide as separate phase in Fe2O3/Al2O3 system confirms their high dispersion and its small size to be detected by XRD tool (Wu et al., 2010a,b; Shaheen, 2006). So, γ-Al2O3 acted as a convenient support for hematite. On the other hand, the crystallization temperature of pure α-Fe2O3 is usually lower than 500 °C, while in our samples the nucleation and growth of α-Fe2O3 grains were restrained by the amorphous structure of alumina matrix (Liu et al., 2005). (ii) Increasing the Fe2O3 content from 4.5 to 6.5 mol % decreases the degree of ordering of γ-Al2O3 phase which has nano size ⩽ 6 nm.XRD diffractograms of pure γ-Al2O3 and FeAlO solids with various Fe2O3 loading calcined at 500 °C. Lines (1) refer to γ-Al2O3 phase.
Solid
Calcination temperature °C
Intensity count (a.u) γ-AI2O3
Al2O3
500
17.1
0.045FeAlO
500
10.5
0.065FeAlO
500
8.4
3.50% Ag-0.045FeAlO
500
9.0
Al2O3
800
20.1
0.045FeAlO
800
14.9
3.50% Ag-0.045FeAlO
800
13.5
4.00% Ag-0.045FeAlO
800
12.5
3.2.2 XRD of Ag2O-doped Fe2O3/Al2O3 system
The X-ray diffractograms of pure and Ag2O-doped 0.045FeAlO solids being calcined at 500 and 800 °C were determined and illustrated in Figs. 3A and B, respectively. Inspection of Figs. 3A and B and Table 1: (i) the diffractograms of pure and doped solids calcined at 500 °C consist of diffraction peaks due to γ-Al2O3 phase which is amorphous in nature and there are no diffraction lines due to Fe2O3 phase or silver species (Ag2O or Ag metal). (ii) The diffractograms of pure and doped solids precalcined at 800 °C consist of diffraction lines related to poorly crystalline γ-Al2O3 phase and the absence of any lines related to Fe2O3 phase, iron aluminate spinel or silver species. (iii) Increasing the calcination temperature of pure and doped solids from 500 to 800 °C increases the degree of ordering of γ-Al2O3 phase which has nano size (5–10 nm). (iv) Doping of 0.045FeAlO sample with Ag2O followed by calcination at 500 and 800 °C did not much affect the degree of ordering of γ-Al2O3 phase.XRD diffractograms of pure and Ag2O treated 0.045FeAlO solids calcined at 500 °C. Lines (1) refer to γ-Al2O3 phase.
XRD diffractograms of pure and treated 0.045FeAlO solids with various amounts of Ag2O calcined at 800 °C. Lines (1) refer to γ- Al2O3 phase.
The above results can be explained on the light of the following: (i) the absence of diffraction lines due to Ag-species (Ag2O or Ag metal) in doped solids calcined at 500 or 800 °C was expected because the small amounts of silver oxide added were below the detection limits of the employed X-ray diffractometer (El-Shobaky et al., 2003). It has been reported that heating of Ag2O at a temperature above 500 °C gives metallic Ag-species (Turky, 2003; Imamura et al., 2000) which are not detected by XRD technique because of their minute amounts. (ii) The absence of any solid–solid interaction between Fe2O3 and γ-Al2O3 yielding aluminate spinel can be attributed to the reaction between the transition metal oxides and Al2O3 to produce metal aluminate which is strongly dependent upon the nature of the transition metal element. The rate of reaction between the metal oxide and Al2O3 deceases in the following order: Cu > Co > Ni>>Fe (Gardener et al., 1991; Fagal et al., 2001). (iii) The slight decrease in the degree of ordering of γ-Al2O3 phase precalcined at 500 and 800 °C due to Ag2O-doping could be attributed to a possible coating of the γ-Al2O3 crystallites with Ag2O film which hinders the particle adhesion process, thus limiting their grain growth during the course of heat treatment (El-Shobaky et al., 2001). It has been reported that the presence of Ag effected the dispersion of Fe2O3 particles in the catalyst surface (Brinen et al., 1975). (iv) The increase in the degree of ordering of γ-Al2O3 phase for pure and doped solids due to increasing the calcination temperature from 500 to 800 °C could be explained in the light of the grain growth mechanism or sintering processes (Shaheen, 2007a,b).
The observed changes in the degree of ordering of γ-Al2O3 present in the investigated catalysts as a result of Ag2O-doping are expected to induce changes in the specific surface areas of FeAlO system.
3.3 Surface properties
The nitrogen adsorption isotherms were measured at −196 °C for pure and Ag2O doped samples preheated at 500 and 800 °C and illustrated in Fig. 4. The isotherms obtained, not given here, are of type II of Brunauer’s classification (Brunauer et al., 1938) showing closed hysteresis loops. The specific surface areas were calculated from these adsorption isotherms by applying the BET equation (Brunauer et al., 1938) the data obtained are given in Table 2 and Figs. 5A and B, respectively. The total pore volumes (Vp) were taken at P/P° = 0.95 and are expressed in ml/gm, where, P is the actual gas pressure and P° is the saturated vapor pressure of the adsorbing gas. The average pore radius, ŕ (Å), was calculated from the above-mentioned textural properties, applying the relationship: ŕ = (2Vp/SBET) × 104 Å (El-Hakam, 1999). Another series of specific surface areas St were computed from the VL-t plots of the various investigated adsorbents. These plots were constructed using the de Boer-t plot (Lippens and deBoer, 1965). The computed St values are also given in Table 2. Representative VL-t plot curves of investigated samples calcined at 500 and 800 °C are shown in Figs. 6A and B, respectively.The representative nitrogen adsorption–desorption isotherms on pure and Ag2O-doped FeAlO samples calcined at 500 and 800 °C.
Solid
Calcination temperature °C
Vm (cc/g)
BET-C constants
Sbet (m2/g)
St (m2/g)
Vp (ml/g)
ŕ (Å)
Fe2O3
500
16.00
25.00
69.7
74.9
0.2383
68.38
Al2O3
500
49.72
46.35
216.4
221.2
0.2239
20.69
0.045FeAlO
500
48.64
18.19
211.7
213.5
0.2057
19.43
0.065FeAlO
500
44.80
31.40
195.0
199.5
0.2263
23.21
3.50% Ag-0.045FeAlO
500
49.88
23.30
217.1
217.2
0.2367
21.81
Al2O3
800
29.38
51.43
127.9
131.7
0.2346
36.68
0.045FeAlO
800
29.94
17.49
130.3
130.2
0.2162
33.18
3.50% Ag-0.045FeAlO
800
29.03
18.62
126.4
125.4
0.2252
35.63
4.00 Ag-0.045FeAlO
800
27.75
13.92
120.8
117.5
0.1852
30.66
Linear BET plot of Fe2O3, Al2O3, pure FeAlO and Ag2O-doped samples calcined at 500 °C.
Linear BET plot of Al2O3, pure 0.045FeAlO and Ag2O-doped samples calcined at 800 °C.
VL-t plots of Fe2O3, Al2O3, pure FeAlO and Ag2O-doped samples calcined at 500 °C.
VL-t plots of Al2O3, pure 0.045FeAlO and Ag2O-doped samples calcined at 800 °C.
Inspection of Figs. 5A and B and Table 2 shows the following: (i) addition of different amounts of Fe2O3 (4.5 & 6.5 mol %) to γ-Al2O3 support followed by calcination at 500 °C resulted in a limited decrease in SBET of γ-Al2O3 attained about 2% and 10%, respectively. (ii) The SBET of Fe2O3/Al2O3 system is bigger than that of Fe2O3 single oxide precalcined at 500 °C with about 204%. Increasing Fe2O3 content to 6.5 mol % is accompanied by a decrease in SBET of FeAlO system with about 8%. (iii) Doping of 0.045FeAlO sample with 3.5 mol % Ag2O followed by calcination at 500 °C led to a slight increase in its SBET with about 3%. (iv) The average pore radius ŕ of the investigated samples precalcined at 500 °C decreases by loading Fe2O3 on γ-Al2O3. (v) The rise in the calcination temperature of pure γ-Al2O3, 0.045FeAlO and 3.5% Ag-0.045FeAlO samples from 500 to 800 °C brought about a significant decrease in their specific surface areas and an increase in the average pore radius ŕ. The decrease in SBET values, due to increasing the calcination temperature, attained about 41%, 39% and 42%, respectively. (vi) Doping of 0.045FeAlO sample with 3.5 and 4.0 mol % Ag2O followed by calcination at 800 °C led to a slight decrease in its SBET which attained about 3% and 7%, respectively. (vii) Doping of 0.045FeAlO sample with Ag2O followed by calcination at 500 and 800 °C does not much affect the values of average pore radius ŕ of the investigated system.
According to VL-t plot curves as shown in Fig. 6A and B of investigated samples calcined at 500 and 800 °C show the following: (i) Fe2O3 is a mesoporous material. This behavior is indicated by the upward deviation following an initial linear region by demonstrating the existence of mesopores. (ii) The VL-t plots of γ-Al2O3, 0.045FeAlO, 0.065FeAlO, 3.5% Ag-0.045FeAlO samples calcined at 500 °C and 4.0% Ag-0.045FeAlO sample calcined at 800 °C reveal the microporosity character, as indicated by downward deviation from the initial straight line which passes through the origin. (iii) The VL-t plot of γ-Al2O3, 0.045FeAlO and 3.5% Ag-0.045FeAlO samples calcined at 800 °C, the initial linear region is followed by an upward deviation which is limited and a decrease in its slope is noted. This indicates the filling of some of the pores present by both multilayer formation and capillary condensation and the rest solely by multilayer formation. This indicates that these samples actually constitute of a mixture of meso- and micropores.
It is seen from Table 2 that the values of SBET and St are close to each other which justify the correct choice of standard t-curves used in the analysis.
The changes in the specific surface areas of the prepared and calcined samples can be explained as follows: (a) the observed increase in the SBET value of hematite due to loading on γ-Al2O3 support sample precalcined at 500 °C can be discussed in the light of fine dispersion Fe2O3 particles on the surface of γ-Al2O3 (Wu et al., 2010a,b). Indeed, XRD peaks due to iron oxide were not detected in the investigated samples in the present work indicating that the iron oxide phase exists in a highly divided or amorphous state in these specimens. The change from the mesoporous structure to microporous structure as a result of supporting iron oxide on γ-Al2O3 as shown in Fig. 5A is another factor. (b) The induced decrease in the surface area of 0.045FeAlO sample due to increasing the amount of Fe2O3 loading from 4.5 to 6.5 mol % may be ascribed to the aggregation of small iron species into larger bulk particles of iron in preparation process (Wang et al., 2002). (c) The slight increase in SBET value due to Ag2O-doping precalcined at 500 °C can be attributed to creation of new pores due to liberation of nitrogen oxides gases during the thermal decomposition of AgNO3 dopant added (El-Molla et al., 2004). (d) The observed significant decrease in SBET of the investigated samples as result of increasing the calcination temperature from 500 to 800 °C could be attributed to the sintering process. The sintering process might take place according to the collapse of the pore structure, pore widening (El-Shobaky and Deraz, 2001) and/or the particle adhesion (grain growth) process together with possible phase transformation (Deraz, 2003, 2008; Radwan et al., 2005).
The observed changes in textural properties of the investigated solids as a result of increasing the extent of iron oxide loading, Ag-doping and increasing the calcination temperature should modify the concentration of catalytically active constituents taking part in the catalyzed reaction.
3.4 Catalytic properties of the prepared solids
3.4.1 Effect of extent of Fe2O3 loading on the catalytic activity of FeAlO system
The catalytic decomposition of H2O2 is a model reaction chosen to study the redox properties of the prepared catalysts. Fig. 7 shows the first-order plots of H2O2 decomposition conducted at 30 °C using FeAlO catalysts at different Fe2O3 loadings calcined at 400 °C. Fig. 7 shows that γ-Al2O3 support solid exhibits no catalytic activity toward H2O2 decomposition reaction. The catalytic activity of FeAlO catalyst is higher than that of pure Fe2O3 catalyst. The increase in amount of Fe2O3 content from 2.5 to 6.5 mol % is accompanied with increasing the catalytic activity of FeAlO system precalcined at 400 °C. The maximum increase in the catalytic activity attained about 34% for 0.065FeAlO catalyst at k30°C with respect to pure Fe2O3.First-order plots of H2O2 decomposition conducted at 30 °C over pure and various extents of Fe2O3/Al2O3 catalysts calcined at 400 °C.
XRD and SBET measurements showed that the high dispersion of Fe2O3 on γ-Al2O3 and the significant increase in the SBET may be responsible for the higher catalytic activity of FeAlO than the pure Fe2O3. The absence of any XRD patterns detected for Fe2O3 as separate phase reflected the decrease in the crystallite size of detected phase which becomes so small to be detected by the employed XRD technique and hence increasing the surface area of investigated solids. Other factor, we cannot overlook, is the creation of bivalent catalytic centers (Shaheen and Hong, 2002; Mucka and Tabacik, 1991) such as Fe3+–Fe2+ ion pairs that are involved in H2O2-decomposition reaction. It has been reported that a favorable redox couple of Fe2+–Fe3+ is essential for the catalytic decomposition of H2O2 through electron exchange (Parida et al., 2005).
3.4.2 Effect of calcination temperature on the catalytic activity of 0.045FeAlO system
Variation of the catalytic activity expressed as reaction rate constant (k min−1) as a function of precalcination temperature of 0.045FeAlO system in the range of 400–800 °C toward H2O2 decomposition conducted at 25–40 °C was investigated and determined as shown in Fig. 8. Inspection of Fig. 8 (i) Increasing the calcination temperature from 400 to 500 °C increases the catalytic activity of 0.045FeAlO system; the increase in the k30°C value attained about 14%. (ii) Increasing the calcination temperature from 500 to 800 °C was accompanied by a progressive decrease in the catalytic activity of 0.045FeAlO system; the decrease in the k30°C value attained about 45%. (iii) The catalytic activity of 0.045FeAlO system increased with increasing the reaction temperature from 25 to 40 °C.Variation of reaction rate constant (k) as a function of calcination temperatures for the catalytic decomposition of H2O2 conducted at 25–40 °C over 0.045FeAlO catalysts.
Increasing the catalytic activity of 0.045FeAlO system as a result of increasing the calcination temperature from 400 to 500 °C may be attributed to increase in the concentration of catalytically active constituents of Fe3+–Fe2+ ion pairs taking part in the catalysis of H2O2-decomposition reaction. The progressive decrease in the catalytic activity of 0.045FeAlO system as a result of increasing the calcination temperature from 500 to 800 °C may be due to (i) increasing the degree of ordering of γ-Al2O3 phase (Table 1). (ii) The sintering process of catalytically active sites with subsequent decrease in its specific surface area from 211.7 to 130.3 m2 g−1 (Table 2) (Shaheen, 2002; Shaheen, 2007a,b). (iii) The effective removal of surface OH groups which act as active sites for the H2O2 decomposition reaction (El-Shobaky et al., 2001).
3.4.3 Effect of Ag2O-doping on the catalytic activity of 0.045FeAlO system calcined at different calcination temperatures
Variation of the catalytic activity expressed as reaction rate constant (k min−1) of H2O2 decomposition conducted at 25–40 °C as a function of wt.% of Ag2O for the solids precalcined at 500 and 800 °C was investigated and graphically represented in Figs. 9A and B, respectively. The variation of k (min−1) of H2O2 decomposition over 3.5% AgFeAlO conducted at 30 °C as a function of calcination temperature is graphically represented in Fig. 10. It is seen from these Figs. 9A, B and 10 that: (i) the catalytic activity of 0.045FeAlO catalysts increases progressively by increasing the amounts of dopant up to certain extent reaching to a maximum at 3.5 mol % Ag2O, the increase in the k30°C value of 3.5% AgFeAlO calcined at 500 °C attained about 502%. (ii) Increasing Ag2O content to 4.0 mol % is accompanied by a sharp decrease in the catalytic activity falling to values greater than those of pure catalysts precalcined at the same temperature. The maximum decrease in the k30°C value on increasing the amount of dopant from 3.5 to 4.0 mol % attained about 40% and 30% for the catalysts precalcined at 500 and 800 °C, respectively. (iii) The catalytic activity of pure and doped 0.045FeAlO system increased with increasing the reaction temperature from 25 to 40 °C. (iv) The catalytic activity of doped 0.045FeAlO solid with 3.5 mol % Ag2O increases progressively by increasing the calcination temperature from 400 to 800 °C. The increase in the k30°C value due to doping with 3.5 mol % Ag2O attained about 383%, 502%, 635% and 1511% for the catalysts precalcined at 400, 500, 600 and 800 °C, respectively.Variation of reaction rate constant (k) as a function of wt.% of Ag2O for the catalytic decomposition of H2O2 conducted at 25–40 °C over pure 0.045FeAlO catalysts calcined at 500 °C.
Variation of reaction rate constant (k) as a function of wt.% of Ag2O for the catalytic decomposition of H2O2 conducted at 25–40 °C over pure 0.045FeAlO catalysts calcined at 800 °C.
Variation of reaction rate constant (k) as a function of calcination temperatures for the catalytic decomposition of H2O2 conducted at 30 °C over 3.5% AgFeAlO catalysts.
The significant enhancement in the catalytic activity of 0.045FeAlO solids in the investigated redox reaction as a result of Ag2O-doping could be discussed in terms of: (i) the slight decrease in the degree of ordering of γ-Al2O3 phase in 3.5% AgFeAlO sample calcined at 500 °C (as shown in XRD section). This effect could result from a possible coating of the γ-Al2O3 support with an Ag2O film which acts as an energy barrier opposing their particles adhesion. This reflected the role of Ag2O treatment in increasing the degree of dispersion of Fe2O3 and consequently increasing the catalytic activity of H2O2 decomposition. (ii) The possible changes in the concentration of ion pairs acting as active sites for the catalyzed reaction present in the outermost surface layers of the treated solids (Shaheen, 2006; Shaheen and Ali, 2001; Shaheen et al., 2003). The created ion pairs due to Ag2O-doping may be Ag+–Fe2+, Ag–Fe3+, and Ag–Ag+ (Turky et al., 2001).
However, the observed significant decrease in the k30°C value on increasing the amount of dopant from 3.5 to 4.0 mol % can be attributed to decrease in the concentration of catalytically active species involved in the catalyzed reaction. This could result from the location of dopant species on the surface layers of the treated catalysts thus blocking some of the active constituents by dopant cation and/or metallic silver (Radwan et al., 2002).
The observed increase in the catalytic activity of Ag-doped FeAlO solids by increasing the calcination temperature from 400 to 800 °C (Fig. 10) could be attributed to the possible presence of metallic Ag-species and increase in the concentration of surface excess oxygen as a result of heating at a temperature above 450 °C (Turky, 2003; Imamura et al., 2000) according to the following reaction (Anand and Srivastava, 2002). In spite of increasing the calcination temperature decreases the surface areas of the Ag-doped solid catalysts. The observed increase in catalytic activity clearly reflects the minor role played by the surface area in determining the catalytic activity of doped solids.
It has been reported that (Fu et al., 2010) the catalytic decomposition of H2O2 on iron oxide surfaces at low pH occurs by oxidation and its reduction via the classical Fenton reaction:
These reactions occur primarily on the solid oxide surface, concentrations of dissolved Fe2+ and Fe3+ species are very low.
4 Conclusions
Doping with Ag2O enhanced the thermal decomposition of aluminum hydroxide and ferric nitrate to Al2O3 and Fe2O3. Ag2O-doping led to a slight decrease in the degree of ordering of γ-Al2O3 phase precalcined at 500 and 800 °C. Doping of 0.045FeAlO catalyst with 3.5 or 4.0 mol % Ag2O preheated at 800 °C decreased its BET-surface area. The catalytic activity of FeAlO system toward H2O2 decomposition increased by increasing the Fe2O3 content and Ag2O amount up to 3.5 mol %. The maximum increase in the catalytic activity attained about 34% for 0.065FeAlO catalyst at k30°C with respect to un-supported Fe2O3. The maximum increase in the catalytic activity measured at k30°C due to 3.5 mol % Ag2O-doping attained about 15.1-fold for the solids calcined at 800 °C.
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