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Study of rheological behavior of a hybrid nano-lubricant (MWCNT-Al2O3 (20:80)/SAE40) using two-way laboratory method and response surface methodology
⁎Corresponding authors. Toghraee@iaukhsh.ac.ir (Davood Toghraie)
-
Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Peer review under responsibility of King Saud University.
Abstract
Rheological behavior of MWCNT/Al2O3 (20:80)-SAE40 hybrid nano-lubricant was investigated. This study aimed to identify the most optimal laboratory conditions in lubrication. We presented the correlation in predicting experimental data. A quadratic-three-variable model was used in the response level methodology (RSM). Margin of Deviation (MOD) was within the allowable range − 3.51 % <MOD < 3.15 %.
Abstract
In this paper, the rheological performance of MWCNT-Al2O3 (20:80)/SAE40 hybrid nano-lubricant (HNL) investigated and analyzed with different methods. The ranges of temperature, shear rate and volume fraction of nanoparticles (NP) are T = 25–50 °C, =666.5 s−1 to 13330 s−1 and = 0.0625–1 %. This study was conducted to investigate and determine the most optimal laboratory conditions in lubrication and provide a relationship to predict experimental data and investigate the effect of dispersion of NP on the base fluid (BF) and the average wall shear stress. The results show that in different laboratory conditions, the desired HNL flow behavior is pseudo-plastic, non-Newtonian. It is found that viscosity ( ) decreases, increases and decreases with increasing temperature (T), and , respectively. The highest increase 35.69 % in is recorded in the studied conditions. A quadratic-three-variable model with a coefficient of determination R-Squared = 0.9993 is used in the response surface methodology (RSM) to predict the experimental data. . The diagram of dynamic viscosity changes for this model under the influence of temperature, shear rate and volume fraction parameters was presented. Temperature parameter has the most effect on viscosity. The theoretical method in this study reduces many laboratory costs and increases the speed of obtaining results.
Keywords
Hybrid NLs
Rheological conduct
Viscosity
SAE40 oil
RSM
experimental data
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1 Introduction
From the point of view of most researchers in the world, nanotechnology has been able to create many developments in the engineering sciences and various other branches in the last two decades, and for this reason, it is one of the interesting topics for researchers' research (Sun et al., 2021; Du et al., 2022; Wang et al., 2019; Cui et al., 2022; Tassew et al., 2022; Dwijendra et al., 2022; Mansouri et al., 2017; Suhad et al., 2021; Azin and Pourghobadi, 2021). Perhaps one of the most important applications of nanotechnology is in the field of fluid mechanics and heat transfer, which causes these two fields to have significant changes in indicators such as efficiency. Since ancient times, fluids were widely used in various fields such as heat transfer, lubrication, etc. (Putra, 2020; Wenhao et al., 2022; Yang et al., 2017; Li et al., 2022; Jia et al., 2022; Wang et al., 2022). Choi made the initial discovery of nanofluids (NFs) in 1995 at the National Argon Laboratory (ANL) (Choi and Eastman, 1995). Several investigators as innovators in this subject have worked on the thermal properties of NFs as a new fluid by advanced attributes (Jafarimoghaddam and Aberoumand, 2016; Aberoumand et al., 2015; Aberoumand et al., 2016). The thermal conduct of NFs belongs to some main parameters like thermal conductivity (
), viscosity (
), and heat capacity (Kole and Dey, 2010). Among the properties, the two properties of
and
have attracted the most attention (Afrand et al., 2016; Akbari et al., 2017; Mahyari et al., 2019; Ruhani et al., 2019a,b, 2022). Most investigators have presented that the
and
of NFs are higher than the BFs, because the addition of NPs increases the
and knf (Shahsavani et al., 2018; Yang et al., 2020; Nafchi et al., 2019) (See Fig. 1). By examining the rheological behavior of NFs, it is concluded that NPs not only increase the
but also alter the NFs from Newtonian to non-Newtonian (Dalkilic et al., 2016). Heat capacity plays a vital role in determining the capacity and performance of a fluid. The max the
, the more heat can be transferred by liquids from systems. On the other hand, increasing the
in systems is important because the flow characteristics like Reynolds number, heat transfer cofficient (HT), and pressure drop depend on the
(Siddiqui et al., 2019; Sidik et al., 2014). Also, the pipe geometry the through which the liquid flows is one of the significant parameters that can modify the rate of HT. Various pipe shapes can also increase HT, including secondary flow due to curvature in curved pipes and centrifugal force increasing the HT coefficient in spiral pipes (Razi, n.d.; Arani et al., 2016; Goharkhah et al., 2016). The use of helical tubes is one of the most common procedures for improving the HT of heat exchangers in many industries and devices such as heating systems, automotive industries, and power plants (Rakhsha et al., 2015). In helical tubes, the radial velocity is created by centrifugal force, and the flow of fluid outside the pipe is faster. This difference in velocity creates a secondary flow. Using spiral pipes instead of straight pipes, curved streamlines replace direct streamlines and increase HT, and as a result, the size of fluid flow pipes becomes smaller and the HT coefficient also increases (Mirgolbabaei et al., 2011; Jayakumar et al., 2010; Aly, 2014).Applications of NFs.
In addition to assessing the type and classification of fluids, researchers are interested in studying the trend of
changes and its response to independent variables such as T,
and
. Table 1 reports the percentage increase in the
s with the addition of NPs in some studies.
Ref.
NPs
BFs
The highest percentage change in
lowest percentage change in
(Moghaddam and Motahari, 2017)
MWCNT-CuO
SAE40
Maximum percentage change in μnf (at T = 50 °C and φ = 1 %) = + 75 %
Minimum percentage change in μnf (at T = 25 °C and φ = 0.0625 %) = + 0.19 %
(Esfe and Alidoust, 2020)
MWCNT-Al2O3
5 W50
Maximum percentage change in μnf (at T = 55 °C, φ = 1 %) + 6 %
Minimum percentage change in μnf (at T = 15 °C, φ = 0.05 %) = -11 %
(Dardan et al., 2016)
MWCNT- Al2O3
SAE40
Maximum percentage change in μnf (at T = 35 °C, φ = 1 %)= +1.45 %
Minimum percentage change in μnf (at T = 50 °C, φ = 0.0625 %)= +1.12 %
(Tian et al., 2020)
MWCNT- Al2O3
10 W40
Maximum percentage change in μnf (at T = 65 °C, φ = 1 %) = 30.53 %
Minimum percentage change in μnf (at T = 25 °C, φ = 0.05 %) = 13.87 %
(Asadi et al., 2016)
MWCNT- MgO
SAE50
Maximum percentage change in μnf (at T = 40 °C, φ = 2 %)= +65 %
Minimum percentage change in μnf (at T = 25 °C, φ = 25 %)= +1404 %
(Liu et al., 2021)
MWCNT-TiO2
SAE20W40
Maximum percentage change in μnf (at T = 70 °C, φ = 0.8 %)= +24.42 %
Minimum percentage change in μnf (at T = 20 °C, φ = 0.1 %)= +5.75 %
(Chu et al., 2021)
MWCNT-TiO2
5 W40
Maximum percentage change in μnf (at T = 60 °C, φ = 1 %)= +25 %
Minimum percentage change in μnf (at T = 20 °C, φ = 0.05 %) = -1%
(Afrand et al., 2016)
MWCNT-SiO2
SAE40
Maximum percentage change in μnf (at T = 50 °C, φ = 1 %)= +25.8 %
Minimum percentage change in μnf (at T = 30 °C, φ = 0.0625 %)= +9.92 %
(Binu et al., 2014)
MWCNT- TiO2
SAE40
Maximum percentage change in μnf (at T = 50 °C, φ = 1 %)= +40 %
Minimum percentage change in μnf (at T = 25 °C, φ = 0.05 %) = 0 %
Sujith et al. (Sujith et al., 2021; Sujith et al., 2019) investigated the rheological behavior of NLs in their recent studies. For example, they investigated the rheological behavior and density of MoS2/sesame oil NLs. The results show that at different temperatures from 313 to 393 K, between 10 and 70 s−1 and from 0.2 % to 1.2 %, the and density of NLs increases with increasing and decreases with increasing temperature. In another study, investigating the viscosity of pure coconut oil/Al2O3 NLs with different of 0.2 % to 1.2 % was desired. By measuring the , the effect of and temperature on the thermophysical properties of coconut oil/Al2O3 NLs was determined. Based on the results, the of NLs decreases with increasing temperature, while it increases with increasing the number of NPs in the BF. Also, NLs show a relative viscosity > 1, which indicates the decisive effect of NPs desired NF. Hemmat's research group (HRG) has specialized in many of its studies (Esfe and Arani, 2018; Esfe and Sarlak, 2017; Esfe et al., 2022; Esfe et al., 2022) by using the RSM to forecast the thermophysical and rheological properties of different NFs. These studies forecast the or of NFs, a new relationship was presented that helps researchers to achieve results with high speed and accuracy without the need to spend exorbitant laboratory costs. In this examination, the changes in the conduct of rheological and comparison of of MWCNT -Al2O3 (20:80)/ SAE40 HNL at various T, and were studied. HNLs will be contrasted in distinct parts by various targets in this investigation. In the initial section of the article, the kind of HNLs (Newtonian and non-Newtonian) is investigated with the offered procedures. In the next part, the role of the HNL state in the enhancement of the life of components and promotion is considered. Finally, to avoid reducing laboratory costs and time, as well as verifying the accuracy of modeling predictive data relative to experimental data by the RSM, a three-variable mathematical relationship (T, and ) was selected to forecast the of the selected HNL. Eventually, the computation of the thermal performance for various conditions displays that the utilization of HNLs and coils of helical instead of the BF and straight pipes progresses the efficiency of HT.
2 Experimental process
2.1 Samples provision
For the purpose of experimental tests, first, using the desired NPs (purchased from Sigma Aldrich), HNLs with different
are prepared. Fig. 2 shows the NPs. Eq. (1) was used to calculate the amount of NP samples at
= 0.0625 %, 0.125 %, 0.25 %, 0.5 %, 0.75 % and 1 %.
The used NPs.
Table 2 lists some specifications of NPs.
NPs
Purity
Color
True density
APS
SSA
Morphology
MWCNTs
> 95 wt%
Black
∼ 2.1 g/cm3
ID: 3–5 nmOD: 5–15 nm ∼ 50 um (Length)
> 233 m2/g
Cylindrical
Al2O3
≥ 99 %
White
3.97 g/cm3
20 nm
138 m2/g
nearly spherical
To recognize the attributes of the morphology of NPs and SEM images and XRD were utilized to confirm the nanoscale. MWCNT and Al2O3 NPs of specified sizes were used in a specified combination ratio. Pictures of 2D and 3D XRD, and SEM of NPs are shown in Fig. 3.Images of 2D and 3D XRD, and SEM of NPs.
Images of 2D and 3D XRD, and SEM of NPs.
Images of 2D and 3D XRD, and SEM of NPs.
After weighing the NPs, to disperse the NPs to create the stable HNLs according to the two-stage technique, the magnetic stirrer was utilized for stability, prevent agglomeration, and sedimentation. Ultrasonic vibration was utilized to achieve excellent dispersion and stop the creation of NP clusters for 3 h. To stabilize the homogenized suspensions, they were located in an ultrasonic machine for 6 h. After around 3 weeks, solutions had no sedimentation, and HNLs were without sedimentation.
2.2 Measurement of
After making the HNL, the viscometer CAP2000+ was utilized to gage the
. The operating conditions of the viscometer are given in Table 3. The
was gaged in various
and at T = 25 °C to 50 °C in addition to
666.5 s−1 and 13330 s−1. Before measuring the
, to confide the efficiency of the viscometer and adjustment of the machine, the glycerin μ has experimented with at T = 85.26 °C, and it was seen that the acquired mistake was 93.2 %.
3 Outcomes and conversation
3.1 Conduct of rheological behavior
3.1.1 Influence of
Fig. 4 shows the conduct of the rheological of NLs using the fitting of
-
-shear stress curves. This curve simultaneously examines the effect of critical factors such as rate of shear and stress of shear on the
. In all
, the
can be considered dependent on the two mentioned parameters. It seems that with increasing
, the
reduces slightly because of considerations of shear heating. With injecting
, the
was enhanced, which shows the effect of
. In this case, the dependence of the
on the
is slightly higher. Also, in the conduct of these diagrams, it can be observed that there is pseudo-plastic non-Newtonian conduct (He, 2020). Also, Hemmat Esfe research group in the past years (Esfe et al. 2018, Esfe et al. 2018) specifically and comprehensively investigated the rheological behavior of different nanofluids.This phenomenon can be assigned to the mechanisms of the BF with the hybrid NPs and the creation of particular and intricate interactions among them. As φ increases, the influence of the variations is improved. Thus, non-Newtonian behavior emerges.The
and stress stress versus..
3.1.2 Index of power-law
If the conduct of rheological of NLs using the power-law model was considered, Eq. (2) (Esfe et al., 2022) could be used,
The power-law model using n values determines the fluid behavior. In Fig. 5, the rheological behavior of the BF was compared with that of HNLs. Most of the change in HNL behavior occurs at T = 45 °C and 50 °C. At these T, the prepared HNL is more prone to strong non-Newtonian conduct. According to Fig. 5 and Table 4, the most non-Newtonian tendency of HNL behavior occurs under certain conditions (
1 % and T = 45 °C) with an index of power-law of 0.9259.Influence of T and
on an index of power-law.
HNL T (°C)
(%)
25
30
35
40
45
50
MWCNT-Al2O3 (20:80)/SAE40
0.0625
0.9573
0.9562
0.9569
0.9554
0.9455
0.93
0.125
0.9667
0.9594
0.9642
0.9556
0.9568
0.9463
0.25
0.9643
0.9591
0.9565
0.9527
0.9481
0.9443
0.5
0.9715
0.970
0.967
0.9528
0.9486
0.9301
0.75
0.9676
0.9699
0.9729
0.9573
0.9571
0.9396
1
0.962
0.9686
0.9641
0.9571
0.9259
0.9374
SAE40
0
0.9626
0.9701
0.9524
0.9585
0.9511
0.9584
3.2 μ analogy
3.2.1 μ increasing
In Fig. 6, the μ-increasing and μ curves were merged based on the T variable and all
. According to Table 5, which reports the statistical results of μ enhancement percentage, from
= 0.0625 % to
= 1 %, approximately 33 % increase in
is observed. The lowest μ enhancement was 1.72 % at 500 RPM and φ = 0.0625 % based on the outcomes.
μ enhancement applying
at various T and
= 3999 and 6665 s−1.
HNL
(s−1)
T(°C)
(%)
(%)
MWCNT-Al2O3 (20:80)/SAE40
3999 (300 rpm)
T = 25
2.04
10.52
29.57
35.69
T = 30
2.81
11.36
29.18
34.60
T = 35
3.15
12.33
28.50
33.46
T = 40
4.82
14.85
31.62
34.99
6665 (500 rpm)
T = 30
1.72
10.92
29.45
34.51
T = 35
2.76
12.06
30.69
33.92
T = 40
4.05
13.95
31.25
34.13
T = 45
5.04
14.72
31.71
35.22
T = 40
4.05
13.95
31.25
34.13
T = 50
5.46
15.06
31.46
35.06
3.2.2 The influence of T on
Based on the curves in Fig. 7, which show the
at the lowest
and the engine speeds of 300 and 500 RPM, it is possible to compare the NL conditions to the base oil to justify the using or not using nanomaterials. The curves in Fig. 7 show that the dispersion of MWCNT-Al2O3 (20:80) NPs increases the viscosity of BF. As a result, this HNL cannot be used to lubricate car engines at conditions similar to this study.The analogy of the influence of T on the
at
= 0.0625 %.
The effects of T on
are reported numerically in Table 6. This can be assigned to different issues. One of them is the morphology of Al2O3 NPs and the use of a high percentage (80 %) of these NPs to prepare this HNL. Or the occurrence of a μ phenomenon in all test conditions may be due to factors such as how the preparation is performed, stabilization of the HNL, or error of the tester. Because, in previous studies similar to this study, the opposite results were obtained (Esfe and Alidoust, 2020).
T (°C)
(s−1)
HNL
6.90
25
6.80
30
5.60
35
3999
6.30
40
4.80
35
5.20
40
4.90
45
6665
4.10
50
4 Impractical outcomes
4.1 RSM method
RSM is one of the important procedures in examining the target response to achieve the relationship between the independent variable and the dependent variable. Using Design of Experiment 11 software, T, , input data and output data were determined, and then, by processing the data, the desired model for predicting experimental data was extracted. A group of Chinese researchers investigated the properties of nanofluids theoretically and experimentally in their recent studies (Tu et al., 2022; Wang et al., 2022; Tu et al., 2022; Tang et al., 2022; Tu et al., 2022). They obtained good results using other new theoretical methods.
4.1.1 New correlation
In Eq. (4), the nonlinear predictive model based on three independent variables reports the output function. According to Eq. (4), the non-Newtonian conduct of the NL is quite obvious due to the dependence of the objective function on
. Also, the permissible range of use of Eq. (4) is Quartic model approved in the test conditions.
The normal probability diagram for the Quartic model is drawn in Fig. 8. Fig. 8 shows that the residuals follow the normal distribution of the data and the deviation between the data is very small and does not require an activation function.Normal distribution curve in terms of residual values.
Tables 7 and 8 show detailed statistical information on important parameters based on p-value and R-Squared values related to the selected model.
Std. Dev.
3.21
R2
0.9993
Mean
207.16
Adjusted R2
0.9991
C.V. %
1.55
Predicted R2
0.9989
Adeq Precision
282.8758
Source
Sum of Squares
df
Mean Square
F-value
p-value
Model
2.013E + 06
34
59193.69
5728.71
< 0.0001
significant
A-T
23.37
1
23.37
2.26
0.1349
B-phi
22.70
1
22.70
2.20
0.1405
C-SR
8.46
1
8.46
0.8190
0.3670
AB
33.79
1
33.79
3.27
0.0727
AC
9.13
1
9.13
0.8831
0.3490
BC
1.17
1
1.17
0.1132
0.7371
A2
25.63
1
25.63
2.48
0.1175
B2
2.63
1
2.63
0.2542
0.6149
C2
0.1042
1
0.1042
0.0101
0.9201
ABC
0.0127
1
0.0127
0.0012
0.9721
A2B
39.97
1
39.97
3.87
0.0512
A2C
9.72
1
9.72
0.9410
0.3337
AB2
2.14
1
2.14
0.2070
0.6498
AC2
0.3739
1
0.3739
0.0362
0.8494
B2C
12.63
1
12.63
1.22
0.2707
BC2
0.0162
1
0.0162
0.0016
0.9684
A3
28.32
1
28.32
2.74
0.1001
B3
40.66
1
40.66
3.93
0.0493
C3
3.76
1
3.76
0.3635
0.5475
A2B2
12.85
1
12.85
1.24
0.2668
A2BC
0.3421
1
0.3421
0.0331
0.8559
A2C2
0.6492
1
0.6492
0.0628
0.8024
AB2C
5.43
1
5.43
0.5255
0.4697
ABC2
0.0026
1
0.0026
0.0002
0.9875
B2C2
0.1940
1
0.1940
0.0188
0.8912
A3B
66.62
1
66.62
6.45
0.0122
A3C
10.57
1
10.57
1.02
0.3136
AB3
66.39
1
66.39
6.43
0.0124
AC3
1.06
1
1.06
0.1028
0.7489
B3C
6.70
1
6.70
0.6487
0.4219
BC3
0.5782
1
0.5782
0.0560
0.8134
A4
35.60
1
35.60
3.44
0.0656
B4
153.75
1
153.75
14.88
0.0002
C4
3.66
1
3.66
0.3541
0.5528
Residual
1436.26
139
10.33
Cor Total
2.014E+06
173
Fig. 9 shows the evaluation of the predicted response values against the actual values. As you can see in Fig. 9, there is a slight deviation between the predicted data and the real data, and this indicates the high accuracy of this model.Comparison of predicted and actual values.
4.1.2 Viscosity changes in the selected model
The viscosity changes of MWCNT-Al2O3 (20:80)/SAE40 nanofluid for the Quartic model were presented using laboratory data. With the help of the designed model, we analyzed the viscosity for different parameters. The trend of viscosity changes is drawn in figures 10 and 11. Fig. 10 shows the trend of viscosity changes between temperature and volume fraction variables. As shown in the figure, viscosity increased with increasing temperature. But in Fig. 11, it shows the trend of changes in viscosity between temperature and cutting rate, and the viscosity has decreased slightly with increasing cutting rate.Changes in nanofluid viscosity in terms of T and phi.
Variations of nanofluid viscosity in terms of T and SR.
5 Conclusion
In summary, the rheological behavior of HNL was investigated with various procedures. A summary of important results is stated in the following cases:
-
In different laboratory conditions, the HNL behavior is of the non-Newtonian type.
-
is inversely, directly, and inversely related to the independent variables of T, and , respectively.
-
With increasing NPs in the BF, the increases significantly (35.69 %), while at lower T, the decrease intensity increases.
-
The data were predicted with acceptable accuracy using the RSM and a four-point-three-variable model.
-
The graph of changes in viscosity for Quartic model under the influence of parameters of temperature, shear rate and volume fraction was investigated, which shows that temperature parameter has the most effect on viscosity.
Declaration of Competing Interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
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