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Influence of CaCe ratio on the hydrogen production from ammonia over CaO-CeO2 supported Co catalysts
⁎Corresponding author. srpodila@kau.edu.sa (Seetharamulu Podila)
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Received: ,
Accepted: ,
This article was originally published by Elsevier and was migrated to Scientific Scholar after the change of Publisher.
Abstract
The Ca-Ce mixed oxide is a promising support for ammonia decomposition. The Ca:Ce ratio in support greatly influenced the catalytic activity. Ca:Ce ratio 2 is optimum for NH3 decomposition. The metal support interaction is suitable in cobalt on CaCe-21 support for ammonia decomposition. The 10 wt% of cobalt loading is optimum on CaCe-21 support for NH3 decomposition.
Abstract
Hydrogen (H2) fuel has the potential to replace fossil fuel for generating electricity, clean energy and generating power. Ammonia (NH3) has the potential to overcome the challenges associated with storage, transportation, and use of hydrogen fuel. The catalytic decomposition of ammonia into hydrogen is studied over cobalt catalysts supported on CaO-CeO2 mixed oxide. The influence of the Ca/Ce ratio in the support composition on catalytic activity was investigated. The CaO-CeO2 mixed oxide support materials prepared with different Ca/Ce ratios (1:1, 2:1 and 3:1). The overall basicity of catalyst varied with the increase of Ca to CaO-CeO2 mixed oxide and showed maximum at Ca/Ce = 2. The cobalt catalysts are prepared with a nominal 5 wt% Co over CaO-CeO2 mixed oxide support with various Ca/Ce ratios. Among all prepared catalysts 5CoCaCe-21 (5 wt%Co on CaO-CeO2 mixed oxide with Ca/Ce = 2) showed highest activity. Surface area, X-ray diffraction (XRD), Temperature Program Reduction (TPR), Scanning Electron Microscopy (SEM), and CO2 Temperature Program Desorption (TPD) methods were used to characterize the synthesized materials. The high performance of 5CoCaCe-21 catalyst is due to high basicity, suitable metal support interactions, high surface area and easy reducibility of Co species resulting from its support favorable properties. The effect of cobalt loadings also studied on CaCe-21 support. The 10 wt%Co on CaCe-21 (10CoCaCe-21) showed highest activity among all other cobalt loadings. The 10CoCaCe-21 catalyst showed excellent stability for H2 production from NH3 during 70 h of time on study with different GHSVs.
Keywords
CaO-CeO2 mixed oxide
Hydrogen production
Cobalt and Ammonia decomposition
1 Introduction
Hydrogen (H2) is a clean fuel and it can be produced using a number of different processes with different catalysts (Hafeez et al., 2023a, 2023b). There are challenges preventing H2 in usage by means of transportation and storage. A high pressure, low-temperature environment is conducive to store H2 at high density. These conditions increase storage expenses and lead to safety problems due to leakages (Podila et al., 2015, 2016a, Sun et al., 2022). There are solid-state materials that can be used for hydrogen storage, including metal hydrates, which store H2 at low pressures. It remains a challenge to balance fast kinetics with high storage capacity in these materials. Chemicals such as Ammonia (NH3), Methane (CH4), and Methanol (CH3OH) contain hydrogen and can be used to store hydrogen as well. Only NH3 has proven to be an effective and secure hydrogen energy carrier among these chemicals (Sun et al., 2022, Podila et al., 2016b). Ammonia has other benefits of well-developed knowledge and infrastructures in terms of storage and transport.
Many metals (Ru, Co, Ni, Fe, Ir, etc.,) have been widely investigated for ammonia splitting among them Ru-based catalysts showed high degree of ammonia conversion (Kim and Park, 2022, Huang et al., 2019, Podila et al., 2017, 2020, Al-attar et al., 2022, Zaman et al., 2018, Cao et al., 2022, Chen et al., 2022, Ohtsuka et al., 2004). As Ru metal is extremely expensive and scarce thus, not to be recommended for real-world practices in fuel cells. Therefore, it is essential to look for a cost-effective alternative such as transitional metallic oxides which are used for many applications (Babu et al., 2023, Madhavi et al., 2021). In addition to metal catalysts, metal amides, metal nitrides and metal carbides have been investigated for ammonia decomposition. The drawbacks of these catalysts are laborious in preparation method and active at higher temperatures only.
Co or Ni-supported catalysts are comparatively low expensive than Ru catalysts and showed fair performance for ammonia decomposition. Hence much attention drawn recently and been considered as alternative catalysts for NH3 decomposition to produce H2. Although nickel is less expensive than cobalt, Ni catalysts requires higher loadings which usually causes severe metal aggregation (Podila et al., 2015, 2022, Chen et al., 2022). Thus, cobalt catalysts are good candidates for ammonia decomposition.
Studies reported in the literature data about the performance of metal-based catalysts on different supports i.e., MgO, Al2O3, SiO2, Activated Carbon (AC), meso and microporous materials, Carbon Nanotubes (CNTs) etc. for ammonia decomposition (Ju et al., 2019, 2014, Wu et al., 2020, Li et al., 2017, Chen et al., 2020). Out of all support material, CNTs supported catalysts exhibited excellent performance for H2 production from NH3 (Yin et al., 2004a). Methanation and high-priced are the challenges for the usage of CNTs as a support material for this reaction. According to literature reports, a good support for ammonia decomposition should possess the properties of high specific surface area (SSA) and suitable basicity (Yin et al., 2004b). CeO2 used as the support material for the catalytic ammonia decomposition (Chen et al., 2022). It was reported that the usage of Ceria helps in tuning the support metal interaction because of its oxygen storage and release capacity. Huang et al. (2020) recently studied cobalt catalyst with high surface area CeO2 as support for ammonia decomposition. On other hand, support basicity is also necessary for efficient catalyst in NH3 decomposition. The basic property of catalyst strongly influences the electronic state of active metal species which results in the modification of the performance. Thus, better catalyst performance obtains with the strong basicity of the support.
The use of mixed oxide as support can enable the tailoring of a catalyst with proper strength of basicity. Various mixed metal oxide-based catalysts used for many applications such as MgO-Al2O3, La2O3-CeO2, Al2O3-CeO2 etc., these materials reported also for ammonia decomposition using Ni or Co as active metal. The main drawback with these materials is active at high temperatures. Calcium based catalysts are well known as solid base catalysts for many reactions. However, the Calcium based catalyst is not stable and shows low surface area. To improve the activity and stability of calcium-based catalysts mixed with other metal oxide (CeO2). Calcium and Cerium based mixed oxides are solid basic catalysts extensively studied in many reactions (Teo et al., 2014, Sivashankar et al., 2022).
To the best of our literature awareness, no reports on the catalytic performance of cobalt on CaO-CeO2 mixtures for ammonia decomposition have been studied. In this study, we aimed to analyze the cobalt catalysts supported on CaO-CeO2 mixed oxide for ammonia decomposition. To enhance the interaction of components in support material and alter the basicity of catalyst we prepared a series of CaO-CeO2 mixed oxides with different Ca/Ce mole ratio. In addition, the present work attempts to study the influence of cobalt loading on optimized CaO-CeO2 mixed oxide.
2 Experimental
2.1 Chemicals
All chemicals obtained from Merk, Fluka and Aldrich chemicals without any further purification. The chemicals Ca(NO3)2·6H2O (Fluka, 98%), Ce(NO3)3·6H2O (Aldrich, 99.9%), Co(NO3)2·9H2O (Aldrich, 99.9%), CeO2 (Alfa, 99.5%) CaO (Fluka, 96%) were utilized in catalyst preparation.
2.2 Preparation of CaO-CeO2 mixed oxides
The support material CaO-CeO2 mixed oxide was prepared by co-precipitation method using Ca and Ce nitrates with Ca/Ce ratio 1:1. In a standard process, 0.13 mol of Ca(NO3)2·6H2O and 0.13 mol Ce(NO3)3·6H2O were dissolved in deionized water (DH2O) together in a beaker for a one molar solution. The precipitating agent solution was prepared by dissolving KOH (0.44 mol) and K2CO3 (0.12 mol) in DH2O for 2 M solution. Under conditions of continual stirring, the precipitating agent solution was gradually added to the metal nitrate solution. The precipitation proceeded until the solution's pH reached 11. After precipitation, the mixture was aged for 18 h at 70 °C. The precipitate was then filtered, and the pH was adjusted to 7 by washing with DH2O. Overnight, the solid was dried at 110 °C. In a muffle furnace, the acquired catalyst was calcined at 450 °C for 18 h. The prepared catalyst denoted as CaCe-11. A similar preparation procedure adapted for mixed oxides with Ca/Ce ratios 2:1 and 3:1 and the prepared supports were recognized as CaCe-21 and CaCe-31.
2.3 Preparation of cobalt catalysts supported on CaO-CeO2 mixed oxides
The wet impregnation method adapted for the preparation of cobalt catalysts. Calcined CaO-CeO2 mixed oxide impregnated with aqueous solution of Co(NO3)2·6H2O in a rotary evaporator. The cobalt catalysts impregnated on CaCe-11, CaCe-21 and CaCe-31 supports are labelled as 5CoCaCe-11, 5CoCaCe-21, and 5CoCaCe-31 respectively. For activity comparison, Co catalysts supported on commercial CeO2 and commercial CaO were prepared which are denoted as 5Co-CeO2 and 5Co-CaO respectively. The Co loading in all these catalysts were fixed at 5 wt%. After impregnation, all cobalt catalysts were dried at 110 °C overnight. Next the cobalt catalysts were calcined at 500 °C for 18 h in a muffle furnace. The Co loadings with 10 wt%, 15 wt% and 20 wt% catalysts were prepared by impregnation on CaCe-21 support and denoted as 10CoCaCe-21, 15CoCaCe-21and 20CoCaCe-21respectively.
2.4 Characterization
The textural properties of the catalysts were derived from N2 adsorption–desorption isotherms at −196 °C using Nova Station Quanta chrome equipment. Prior to analysis, all the solids were treated under vacuum at 200 °C for 2 h. The specific surface areas and average pore diameters were determined using Brunauer–Emmett–Teller (BET) method.
Using an Inel Equinox 1000 diffractometer, the catalyst's X-ray diffraction (XRD) analysis was documented. A cobalt X-ray tube running at 40 kV and 30 mA with Co Kα radiation (λ = 1.789 Å). The analysis was performed within a diffraction range between 10 and 115°. Match© Crystal Impact software (v.1.11e) used to process the diffraction results. The PDF database was used to identify the crystalline phases.
An AutoChem 2950 from Micromeritics equipment used to perform Temperature-Programmed Reduction (TPR) analysis with TCD detection. Catalyst (around 0.15 g) was placed in a U-shaped quartz reactor, which was heated to 800 °C at a rate of 10 °C per minute while being reduced with 10% H2/Ar mixed gas at a flow rate of 50 mL per minute.
CO2-temperature programmed desorption (CO2-TPD) analysis performed on the same instrument used for TPR analysis. Prior to TPD experiments 0.1 g of calcined catalyst was reduced with 10% H2/Ar gas at 550 °C for 2 h. Afterwards, the temperature was decreased to 50 °C in He flow and 99.999% CO2 was flown into the sample bed at same temperature for 1 h. Then, the sample was purged with He gas and raised the reactor temperature to 900 °C at a ramp rate at 10 °C min−1.
Carbon monoxide chemisorption tests were carried out at 40 °C using AutoChem 2950 Micromeritics equipment. A 100 mg catalyst sample was loaded in a reactor and reduced by pure hydrogen for 2 h at 550 °C. Then the sample was cooled to 40 °C in a helium flow. The adsorption of carbon monoxide was carried by pulse chemisorption method using 10% CO/He mixed gas. The results were calculated assuming the adsorption stoichiometry of CO/Cobalt is 1:1.
The morphologies of the catalysts were examined using a scanning electron microscope (SEM) equipped with an FEI Quanta FEG450 scanning microscope, an ETD (Everhart Thornley detector), and a VCD (back scattering electron detector) unit. Before the SEM examination, a little part of each sample was powder coated on a metallic disk holder and covered in a thin layer of carbon.
2.5 Catalytic performance test
Using 100 mg of catalysts, the ammonia decomposition performance of catalysts was conducted in a fixed-bed quartz micro reactor. The catalyst was activated at 550 °C for 5 h in mixed gases (volume ratio of H2 to N2 is 3) before the experiment. The reactor temperature was decreased to a reaction temperature of 300 °C and purged with N2 gas. The reactor was feed with pure 100% ammonia gas with 6000 h−1 Gas Hour Space Velocity (GHSV). The experiment was carried out at a temperature between 300 and 600 °C with 50 °C-step increases in temperature. After the ammonia decomposition reaction stabilized at each temperature, the data were collected. With the help of a Thermal Conductivity Detector (TCD), the Varian 450 GC was used to evaluate the products and reactants (H2, N2, and NH3).
The following equation was used to calculate the % of NH3 conversion (X). where niNH3 is number of moles/min of NH3 feed gas at reactor inflow and noNH3 is unconverted moles/min of NH3 at reactor outflow.
The H2 formation rate was calculated from the above equation where VNH3 refers to the amount at a flow rate.
3 Results and discussion
3.1 Studies on surface area and pore size distribution
The results of N2 adsorption–desorption isotherms of the prepared catalysts are shown in Fig. 1 and the corresponding specific surface area (SBET), pore volume (Vtotal) and pore width are summarized in Table 1. The prepared supports showed type IV isotherms, but the shape of the hysteresis loop varied with the change in the ratio of Ca and Ce (Sing, 1985). The calcined CaCe-11 support showed H4 type hysteresis loop that is associated with narrow slit-like pores. Similarly, the support material CaCe-31 showed H4 type hysteresis loop but the gap between adsorption and desorption isotherms are much closer in hysteresis region in CaCe-31 comparison to that of CaCe-11. This indicates condensation in capillary is less due to low pore volume. The H3 type hysteresis loop exhibited by the calcined CaCe-21 support suggests clusters of plate-like particles with slit shaped pores (Sivashankar et al., 2022). Among all synthesized catalysts, the CaCe-11 support displayed the highest BET surface area. The SBET value decreased with the increase of Ca and Ce ratio. The decreasing BET value is more between CaCe-11 and CaCe-21 compared to between CaCe-21 and CaCe-31. With increasing the Ca/Ce ratio, the average pore volume decreased. The pore size distribution of CaCe-11, CaCe-21 and CaCe-31 are presented in Fig. 1C. The support CaCe-21exhibited a rather broad range in pore size distribution. The CaCe-11 and CaCe-31 supports had a smaller range of pore sizes.(A) & (B) Nitrogen adsorption–desorption isotherms, (C) &(D) pore size distribution curves of the calcined supports and catalysts.
Catalyst
BET surface area (m2/g)
Pore volume (cc/g)
Pore width (Å)
H2 consumption (µmol/g)a
Total basicity (µmol/g)b
No. of surface Co (µmol/g)c
CaCe-11
110
0.14
37.94
30.45
157.39
–
CaCe-21
76
0.11
14.10
140.94
337.56
–
CaCe-31
71
0.09
43.43
42.04
139.84
–
5CoCaCe-11
76
0.12
37.94
82.39
33.60
30.03
5CoCaCe-21
70
0.13
47.52
311.29
48.19
12.84
5CoCaCe-31
42
0.05
37.94
873.21
10.42
29.96
After the addition of cobalt on the prepared supports observed not much change in isotherm and pore-size distribution patterns compared to that of supports. The SBET values of cobalt catalysts lowered than its support. This might be due to pore blockage by metal particles. The surface area decrement is high in 5CoCaCe-11 and 5CoCaCe-31 compared to that of its supports. On other hand, the decrement in SBET is low in case of 5CoCaCe-21 as that of its support. This is caused by the compact aggregation of metal particles in Ca-enriched catalysts, which significantly reduces the overall porosity as a result decrease the surface area. The textural results make it very clear that the Ca/Ce ratio is vital for producing a porous catalyst with a high surface area. It is widely known that a porous structure and a greater surface area may facilitate the diffusion of reactants and the dispersion of metals during catalytic processes.
3.2 X-ray diffraction analysis
The X-ray diffraction (XRD) patterns of prepared supports and supported Co catalysts with different Ca/Ce ratios are displayed in Fig. 2. All samples were analyzed to examine the structural changes caused by varying Ca/Ce ratio. All support materials showed CeO2 phase [PDF: 00-034-0394]. The additional reflections corresponding to CaCO3 phase [PDF: 00-005-0586] detected along with the CeO2 phase specifically in CaCe-21 support. This might be due to more surface CaO species in case of CaCe-21 support which are forming CaCO3 by exposing to the air. No major changes observed in diffraction patterns after the addition of cobalt to the supports. Similar crystalline phases were observed in all cobalt catalysts compared to that of their corresponding supports. The reflection of cobalt oxide species will appear at 2θ values 42.68, 49.70 and 72.92 [PDF: 00-048-1719]. In Fig. 2B cobalt oxide reflections are not observed. This might be due to crystal size of cobalt oxide lower than the instrument detection limit.XRD pattern of calcined (A) Supports and (B) Catalysts.
3.3 TPR studies
The TPR patterns of supports exhibited in Fig. S1 and the quantification results of H2 consumption displayed in Table1. Based on literature data, CeO2 TPR profiles show two reduction peaks (Dobosz et al., 2016). A high temperature peak (above 800 °C) typical of the reduction of bulk ceria and a low temperature peak (below 500 °C) attributed to the reduction of surface ceria. Because of the robust Ca—O bond, it was challenging to reduce bulk CaO. However, at a high temperature (610.3 °C) a very slight reduction peak can be seen, which is most likely the result of very minor Ca—O bond reduction on the surface (Sivasangar et al., 2015). All CaO-CeO2 supports showed two major peaks one at high temperature corresponds to reduction of bulk ceria and the one at lower temperature corresponds to surface ceria. The increasing CaO amount cause changes in the TPR profile of each support that affects the reducibility of CeO2 and interaction with CaO. The reduction temperature of bulk ceria is shifting towards lower temperature with the increase of calcium. The CaCe-11 support showed two overlapping peaks at 600–700 °C range. In that the lower one might be Ca interacted ceria and the higher temperature peak might be due to reduction of non-interacted bulk ceria. In CaCe-21 support these peaks are overlapped completely indicates CaO amount is sufficient to interact with Ceria. The reduction temperature of bulk ceria moved to a lower temperature in CaCe-31 support. The surface ceria reduction peak observed at low temperature in CaCe-21 compared to that of in CaCe-11 and CaCe-31. The results clearly indicate that Ca/Ce ratio 2 is optimum for good interaction between the components in the support. The H2 consumption is also higher in CaCe-21 support than other supports (Table 1).
Data from the literature indicate that Co3O4 is reduced in two steps: first Co3O4 is reduced to CoO (Co3O4 + H2 → 3CoO + H2O), and subsequently to metallic cobalt (CoO + H2 → Co + H2O) (Dobosz et al., 2016). Fig. 3 displays the TPR profiles of cobalt catalysts on CaO-CeO2 oxide with various Ca/Ce ratios. For comparison the TPR profiles of 5 wt% Co on commercial CeO2 (5Co-CeO2) and 5 wt%Co on commercial CaO (5Co-CaO) are also presented in Fig. 3. It is clear from Fig. 3 that the reduction temperatures of cobalt oxide are high in case of 5Co-CaO and is reduce at lower temperatures in case 5Co/CeO2 catalysts. Three peaks were visible in the TPR pattern of 5CoCaCe-11 catalyst. The first two low temperature peaks are associated with a two-stage reduction of cobalt oxide below 500 °C, while the third peak is associated with reduction of surface ceria. The 5CoCaCe-11 TPR profile similarly shows a low intense broad peak above 500 °C, which is consistent with the reduction of bulk ceria. The metal reducibility is very low in 5CoCaCe-11 catalyst due to strong metal support interactions. The catalyst 5CoCaCe-21 showed a similar reduction profile as that of 5CoCaCe-11 catalyst, but the peak intensities are high. The H2 consumption increased in case of 5CoCaCe-21 catalyst compared to that of 5CoCaCe-11 (Table 1), indicates the increased reducibility with increase Ca/Ce ratio. On other hand, at 360 °C, the 5CoCaCe-31 catalyst displayed one big peak with a hump on the lower temperature side. At higher temperatures (>600 °C), no hydrogen consumption was seen. For the catalyst 5CoCaCe-31, there is a discernible improvement in reducibility (Table 1). Earlier, Liotta et al. described this particular behavior (Liotta et al., 2006). They stated that the intimate contact between cobalt oxide and ceria grows with larger cobalt loadings as a result the ceria reducibility rises. A similar phenomenon is anticipated in 5CoCaCe-31 catalysts, where large concentrations of Co3O4 species interact strongly with ceria alone. When compared to the theoretical values needed for the complete reduction of Co3O4 to Co, the H2 consumption (Table 1) for the reduction of catalysts is always higher. This additional H2 connected to the hydrogen spillover to the support material as well as the partial reduction of ceria.TPR analysis of calcined cobalt catalysts: (a) 5Co-CeO2, (b) 5Co-CaO, (c) 5CoCaCe-11, (d) 5CoCaCe-21 and (e) 5CoCaCe-31.
3.4 Basicity studies
The total basicity of prepared support was analysed by CO2-TPD measurements. Fig. S2 displays the CO2 desorption profiles of supports with different Ca/Ce ratio. The quantification results of supports total basicity values are presented in Table 1. The amount of CO2 desorption was quite high on all CaCe mixed oxide supports. The supports CaCe-11, CaCe-21 and CaCe-31 showed desorption peak with peak maxima at 715, 703 and 681 °C respectively. The outcomes show the existence of strong basic sites. The increasing order of basic strength was found to be as follows: CaCe-31 < CaCe-11 < CaCe-21. The improved basicity of the CaCe-21 support is due to synergetic effect between CaO and CeO2. The CO2 desorption peak moved to lower temperature with increase of Ca/Ce ratio indicates presence of secondary metal phases CaO in CeO2 (Teo et al., 2014).
After the addition of cobalt to the supports the strength and distribution of basic sites of the catalysts changed. The total basicity of all catalysts very low compared to that of their corresponding supports (Table 1). This is due to blocking of oxygen in CaO-CeO2 ion pairs and isolated O2– anions, which are responsible for the Lewis basicity. All catalysts CO2 TPD patterns showed three different types of desorption peaks, which are shown in Fig. 4. Desorption peaks at low temperatures (below 400 °C) are associated with weak basic sites. Strong basic sites correspond to high temperature desorption peaks, while moderately basic sites correspond to desorption peaks in the 400–600 °C range. All catalysts have more moderate basic sites and catalysts followed similar order of basicity to that of its supports i.e., 5CoCaCe-31 < 5CoCaCe-11 < 5CoCaCe-21.CO2 TPD results of cobalt catalysts with different Ca/Ce ratio.
3.5 Morphology studies
The morphologies of all prepared samples were characterized by SEM analysis. The representative SEM images of support and catalysts are presented Fig. 5. All CaO-CeO2 supports showed morphology of irregular shaped crystalline agglomerates. There is not much difference observed in all support morphology, but the particle sizes are varied. Low particle size observed in CaCe-21 support than the other supports. With the addition of cobalt to the support, the catalyst morphology changed drastically. The 5CoCaCe-11 catalyst showed bigger agglomerates compared to that of its support. The 5CoCaCe-21 catalyst showed similar morphology as that of its support. The agglomeration increased drastically in 5CoCaCe-31 catalyst where we can clearly see the big lumps of CeO2 and in Fig. 5. To know the component distribution in the catalyst the elemental mapping performed on several areas of the catalyst and some of the representative images were presented in Fig. 6.SEM images of calcined supports and catalysts with different Ca/Ce ratios.
Elemental mapping of calcined cobalt catalysts.
The elemental mapping of 5CoCaCe-11 catalyst in Fig. 6 showed homogenous distribution of Co,Ce and Ca oxides. The results indicate the possibility of strong interactions between metal and support. The TPR results also indicate the strong metal support interaction in 5CoCaCe-11 catalyst. The elemental mapping of 5CoCaCe-21 catalyst in Fig. 6 showed aggregates of CeO2 and CaO together and cobalt dispersed on both. The elemental mapping of 5CoCaCe-31 catalyst in Fig. 6 showed large lumps of CeO2 which interact with large amounts of cobalt oxide and calcium oxide is finely dispersed. The SEM results clearly indicate the strong interaction between CeO2 and Co3O4. The TPR results also indicated the strong interaction between CeO2 and Co3O4. The SEM and elemental mapping results are in good agreement with TPR results.
3.6 Catalyst performance studies
The experimental data for the catalytic activity of 5CoCaCe-11, 5CoCaCe-21 and 5CoCaCe-31 catalysts for ammonia decomposition is shown in Fig. 7. For comparison, the activity results of 5Co-CeO2 (5 wt%Co on commercial CeO2) and 5Co-CaO (5 wt%Co on commercial CaO) are also displayed in Fig. 7. Because ammonia decomposition is endothermic, the catalysts showed increased activity as the temperature increased (Podila et al., 2015, 2022, Al-attar et al., 2022). From the Fig. 7, the activity of cobalt catalyst on CaO-CeO2 mixed oxide support is higher than the cobalt catalyst on individual CaO and CeO2 supports individually. The results clearly indicate the influence of the support material on the catalyst performance. The cobalt catalyst's activity increased as the Ca/Ce ratio increased, and it achieved the highest conversions at all temperatures with a Ca/Ce ratio of 2. As the Ca/Ce ratio increased further, activity began to decrease. The catalyst 5CoCaCe-21 showed the highest catalytic performance compared to all prepared catalysts. Catalytic activity of all catalysts arranged as follows: 5CoCaCe-21 > 5CoCaCe-31 > 5CoCaCe-11 > 5Co-CeO2 > 5Co-CaO. Based on repeated experiments, the accuracy for the activity of ammonia decomposition value falls in the error range of ±3%.Ammonia conversion for ammonia decomposition over cobalt catalysts. Reaction conditions; NH3: 100 vol%, GHSV: 6000 h−1. Activity results are reproducible within ±3% error.
The high activity of 5CoCaCe-21catalyst is due to high surface area, easy reducibility and interaction between CaO and CeO2, which creates synergism between moderate and strong basic sites. An optimum interaction between support and cobalt also might be the reason for high activity. Though the catalyst 5CoCaCe-11 has high surface area and significant basicity (Table 1), showed lower activity compared to other catalyst i.e. 5CoCaCe-21 and 5CoCaCe-31. The main reason for low activity of 5CoCaCe-11catalyst is strong metal support interaction that resulted low reducibility (Fig. 3 and Table 1).
On other hand, the catalyst 5CoCaCe-31 showed better activity than 5CoCaCe-11 catalyst though it has lower surface area and basicity (Table 1). This is due to strong interaction between Co3O4 and CeO2 (SEM results) which leads to unusual reducibility of catalyst (TPR results). Ca/Ce = 2 ratio is optimal for CaO-CeO2 mixed oxide support, which affects the physicochemical properties of the cobalt catalyst and increases the decomposition of ammonia.
Fig. 8 shows the apparent activation energies (Ea) of prepared catalysts based on Arrhenius plots (ln(k) vs. 1/T) for ammonia decomposition at temperatures ranging from 400 to 550 °C at 6000 h−1 GHSV. The increasing order of Ea for these catalysts was 5CoCaCe-21 < 5CoCaCe-31 < 5CoCaCe-11 correlating well with their catalytic activity. In the present study, we observed catalyst basicity changed by the increase of Ca amount in Ca-Ce mixed oxide and the optimum Ca/Ce ratio in support material will change the electron donating ability to active metal. According to these observations, a suitable amount of calcium in the support will promote ammonia decomposition catalysis. Out of all prepared catalysts, the 5CoCaCe-21 catalyst displayed the lowest Ea value.Arrhenius plots for ammonia decomposition over cobalt catalysts.
To know the exact activity pattern on per site of active metal in cobalt catalysts with different Ca:Ce ratio, plotted a graph between TOF and catalysts with different Ca:Ce ration. The results were displayed in Fig. 9. The number of active cobalt sites in all catalysts were calculated from CO chemisorption results (Table1). From the results the number of surface cobalt sites are more in 5CoCaCe-11 and 5CoCaCe-31 catalysts compared to that of 5CoCaCe-21 catalyst. The high surface and Co-Ce strong interactions properties are responsible for higher surface cobalt sites. Though the number of surface Co atoms are low in 5CoCaCe-21 catalyst the TOF value is four times higher than the other catalysts. The higher TOF on 5CoCaCe-21 catalyst is indeed due to the high basic character of CaCe-21 support. The beneficial role of support basicity for ammonia decomposition is already reported in literature (Yin et al., 2004b).Variation of TOF with CaCe ratio in Cobalt catalysts at 550 °C with 6000 h−1. TOF = [H2formation (µmol/g /sec)]/[ Co on surface µmoles/g] Cobalt on surface was calculated from CO chemisorption results.
3.7 Effect of metal loading
Catalysts with different cobalt loadings on CaCe-21 support were prepared and activities are measured to determine the optimal cobalt content. The results are presented in Fig. 10A. At 300 °C temperature the activity variation over different cobalt loadings is difficult to understand because NH3 conversions are very low. Similarly, at 600 °C catalysts with all cobalt loadings showed almost complete NH3 conversion.Catalytic performance of cobalt catalysts with different cobalt mass at 6000 h−1 GHSV: (A) at a temperature range 300–600 °C range, (B) at 550 °C.
The activity variation over different cobalt loadings is clear in 350–550 °C. As cobalt content increases in the catalyst, the catalytic activity increases, and 10 wt% cobalt displayed the highest activity, followed by NH3 conversion decreasing with further increase of cobalt content. This might be caused by the formation of big sized cobalt particles as the cobalt content is higher than 10 wt%. In addition to the catalyst performance, the stability of the catalysts is another crucial characteristic in practical application. The time on stream study was carried out on 10CoCaCe-21 catalyst using various GHSVs for 70 h at 550 °C. The stability results are displayed in Fig. 11. At all the measured GHSVs, no noticeable activity loss observed. An approximate 95.6% of NH3 conversion at 6000 h−1, 90.1% of NH3 conversion at 12000 h−1 and 76.4% of NH3 conversion at 30000 h−1 observed over 10CoCaCe-21 catalyst at 550 °C. The H2 formation of different catalysts prepared in this work compared with the cobalt-based and nickel-based catalysts. The results are presented in Table 2. The cobalt-based catalysts developed in this work showed higher activity compared to that of the majority of the catalysts reported in the literature for the generation of hydrogen from NH3 (Yu et al., 2020, Deng et al., 2012, Gu et al., 2015, Wu et al., 2022). These catalysts are low in price and easy to prepare thus attractive in case of their commercial application.Stability performance over 10 wt% Co/CaCe-21 catalyst at 550 °C and at different GHSVs.
Catalyst
Ea (kJ/mol)
H2 formation rate (mmol/gcat/min)
GHSV (ml/g/h)
Ref.
5% Co/CaCeO-21
65.8
6.16
6000
Present work
10% Co/CaCeO-21
39.5
6.54
6000
Present work
15% Co/CaCeO-21
41.04
6.36
6000
Present work
20% Co/CaCeO-21
49.44
6.23
6000
Present work
5% Co/CeO2-3DOM
64.7
4.2
6000
Huang et al. (2020)
5% Co/MgCeO3
76.86
3.86
6000
Al-attar et al. (2022)
5% Co/BaCeO3
70.08
5.4
6000
Al-attar et al. (2022)
10% Ni/CeO2-rods
83.8
13.4
30,000
Chen et al. (2022)
5% Ni/CeO2
71
6.51
9000
Deng et al. (2012)
5%Co/CNTs
92.0
12.0
36,000
Yu et al. (2020)
90%Co/Al
123.0
33.0
60,000
Gu et al. (2015)
5%Co/Mg-La
67.0
6.0
6000
Podila et al. (2016a,b)
40%Ni/SBA-15
134.7
30.13
30,000
Wu et al. (2022)
4 Conclusions
The results concluded that CaO-CeO2 mixed oxide is promising support for ammonia decomposition reaction. The Ca/Ce ratio greatly influenced the catalyst’s activity. Among all prepared cobalt catalysts with different Ca/Ce ratio, 5CoCaCe-21 catalyst is very efficient for H2 production from ammonia. Thus Ca/Ce = 2 is optimum ratio for NH3 decomposition. The enhanced activity of catalyst with Ca/Ce = 2 is due to higher basicity of support (CaCe-21). The morphology and suitable metal support interactions in 5CoCaCe-21 are also possible factors for the effective performance in catalytic activity. The easily reducible Co species, high surface area, and high basicity of the 5CoCaCe-21 catalyst have all been suggested as contributing factors to its increased activity. The effect of cobalt loadings on CaCe-21 was also examined, and found that a 10 wt% cobalt loading is excellent for NH3 decomposition process. The 10CoCaCe-21 catalyst is highly stable for 70 h of period and very active even at high space velocities.
Acknowledgements
The Project was funded by Deanship of Scientific Research (DSR) at King Abdulaziz University, Jeddah, under the Grant no. G: 137-135-1443. The authors, therefore, acknowledge with thanks DSR for technical and financial support.
Declaration of Competing Interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
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Appendix A
Supplementary material
Supplementary material to this article can be found online at https://doi.org/10.1016/j.arabjc.2023.105235.
Appendix A
Supplementary material
The following are the Supplementary material to this article:Supplementary data 1
Supplementary data 1